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IEMCA VIP80E-II User Manual

IEMCA VIP80E-II
108 pages
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VIP80E-II
VIP80Er-II
EN MANUAL FOR USE AND MAINTENANCE
Rel. 1 Date 01/09/2008 Cod. 807015410
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Frattini Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
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IEMCA VIP80E-II Specifications

General IconGeneral
TypeBar Feeder
ModelVIP80E-II
ManufacturerIEMCA
Max bar diameter (Round)80 mm
Max bar diameter (Hex)70 mm
Feeding speedUp to 60 m/min
Remnant Length50 mm
Bar Length3000 mm
Control SystemPLC
Power Supply400V 3-phase
Dimensions (L x W x H)3500 x 1200 x 1800 mm

Summary

General Information

Warranty Conditions

Details the conditions for product warranty validity and duration.

Purpose of the Manual

Explains the manual's objective and how to use its symbols.

Manufacturer and Bar Feeder Identification

Describes the information found on the machine's identification plate.

Assistance Request Mode

Provides guidelines for requesting technical assistance and information.

Glossary and Terminology

Defines key terms used throughout the manual for better understanding.

Attached Documents

Lists all supplementary documents included with the bar feeder.

Technical Information

Bar Feeder General Description

Introduces the bar feeder and its two manufactured versions (SX and DX).

Operating Cycle

Details the sequential phases of the bar feeder's automatic operation.

Safety Devices

Identifies and describes the function of safety guards and emergency stop buttons.

Safety and Information Signals

Explains the meaning and location of safety warning labels on the machine.

Technical Data and Perimetral Areas

Provides a detailed table of technical specifications and dimensions.

Equipment Description (Optional)

Describes optional equipment that enhances bar feeder performance and versatility.

Safety Procedures - General Information

General Safety Regulations

Outlines critical safety rules for operating, using, and servicing the bar feeder.

Handling and Installation Safety

Specifies safety precautions for moving, installing, and connecting the equipment.

Adjustments and Setup Safety

Details safety measures to be followed during machine adjustments and parameter configuration.

Use and Operation Safety

Covers essential safety practices for daily operation and interaction with the bar feeder.

Bar Feeder Maintenance Safety

Enforces safety protocols required before, during, and after maintenance operations.

Residual Risks

Highlights residual risks, particularly pneumatic energy, and precautions for maintenance.

Movement and Installation

Pre-installation Notes and Procedures

Covers preliminary notes, packaging, transport, lifting, and safety.

Installation Phases and Methods

Details installation steps, including height adjustment, alignment, and fastening for both types.

Connections, Parameters, and Testing

Guides electrical connection, pneumatic setup, parameter setting, and final testing.

Adjustments and Setup

Preliminary Note on Adjustment

Advises activating safety devices and informing personnel before any adjustment.

Pressure Switch Adjustment

Explains how to adjust the minimum threshold of the pressure switch.

Magazine Adjustment

Details mechanical and parameter adjustments for hexagonal and square bars.

Front Bar Feeder-Lathe Extension Adjustment

Guides the adjustment of the extension's guide height based on bar diameter.

Loading Axis Adjustment

Explains automatic adjustment of the loading axis based on bar size and type.

Use and Operation

Preliminary Note on Use and Operation

Emphasizes safety, following instructions, and proper machine usage.

Control Description

Describes the main switches, buttons, and keyboard functions for machine control.

Keyboard Manual Control Description

Details the functions of various keys and modes on the handheld keyboard.

Magazine Loading

Provides instructions and safety warnings for loading bars into the magazine.

Cycle Operations

Explains starting automatic cycles, normal stops, and emergency procedures.

Bar Feeder Maintenance

Preliminary Note on Maintenance

Stresses activating safety devices and warning personnel before maintenance.

Scheduled Maintenance

Provides a table outlining scheduled maintenance tasks and their frequencies.

Revolving Tip Check

Details the procedure for checking and potentially replacing the revolving tip.

Greasing Points

Illustrates the locations requiring lubrication for proper machine function.

Displacement Device Use

Explains how to use the displacement device for tooling and maintenance access.

Troubleshooting

Generic Troubleshooting

Lists common problems, their causes, and solutions for general operation.

Bar Magazine Troubleshooting

Addresses issues related to bar loading and magazine functionality.

Troubleshooting During Bar Feeding

Covers problems encountered during the bar feeding process and their resolutions.

Part Replacement

Preliminary Note on Parts Replacement

Emphasizes using original parts and following safety procedures for replacements.

Revolving Tip Replacement

Provides instructions for the removal and installation of a new revolving tip.

Keyboard Battery Replacement

Explains how to replace the battery in the handheld keyboard unit.

Recommended Spare Parts

Lists recommended spare parts with codes, names, features, and quantities.

Bar Feeder Dismantling

Outlines safety and environmental considerations for dismantling the bar feeder.

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