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MASTER865 VERSO MP SIII
IEMCA MASTER865 VERSO MP SIII User Manual
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MASTER865 VERSO MP SIII
EN
MANUAL FOR USE AND MAINTENANCE
Rel.
0
Date
31/12/2013
Cod.
3810M05450
S/N
COMPILER:
Bosi Andrea
ON
APPROVAL:
Sbarzaglia Ivan
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
2
Table of Contents
Table of Contents
5
Warranty Conditions
12
Purpose of the Manual
13
Manufacturer and Bar Feeder Identification
14
Assistance Request
14
Glossary and Terminology
14
Attachment List
15
Bar Feeder General Description
18
Bar Feeder - Main Components
19
Hydraulic System - Main Components
20
Pneumatic System - Main Components
21
Operating Cycle
22
Bar Feeder - Safety Devices
26
Safety Plates - Location and Description
27
Version Description
28
Technical Data
30
Noise Levels
36
Accessories - Foreword
37
Bush Holder Device - Description
37
General Safety Regulations
40
HANDLING and INSTALLATION - Safety
41
ADJUSTMENTS and SETUP - Safety
41
USE and OPERATION - Safety
42
BAR FEEDER MAINTENANCE - Safety
43
Ec Conformity Declaration
44
General Description of Supply
45
Residual Risks
46
Foreseeable Misuses
51
Packaging
54
Lifting
54
Bar Feeder Without Packaging - Lifting
55
Bar Feeder with Pallet - Lifting
56
Bar Feeder with Crate - Lifting
56
Installation Area - Features
57
Bar Feeder Installation - Foreword
58
Backing Plates and Support Feet - Installation
58
Height - Adjustment
59
Preliminary Positioning
60
Sleeve - Installation
61
Levelling and Alignment
62
Bar Feeder Fastening
67
Lubrication Oil - Filling
68
Electrical Connection
68
Pneumatic Device Layout
69
Pneumatic Connection
71
Bar Feeder Movement Without Power Supply
71
Software Parameterization
72
Adjustment and Setup - Foreword
74
General Adjustments - Foreword
74
Feeding Chain - Adjustment
74
Pressure Switch - Adjustment
76
Bar Feeder Setup
77
Guide Channels, Half Bushes, Bar Pusher and Collet - Replacement
77
Bar Pusher Replacement Procedure
86
Bar Selectors - Adjustment
88
Control Description
90
Keyboard Control Description
92
Light Indicator - Signal Description
96
Bar Feeder Tooling
97
Bars to be Machined - Features and Preparation
97
BAR STRAIGHTNESS - Measurement
99
Bar Magazine - Loading
100
Automatic Cycle Start
101
Bar Loading - Procedure
102
Lubricating Oil - Flow Adjustment
105
Bar Feeder Stop
105
Cycle Performing Mode in the "Step-By-Step" Function
106
Maintenance - General Rules
108
Scheduled Maintenance
109
Lubricating Oil - Level Check
110
Lubricating Oil - Change
110
Air Filter Unit - Check
111
Lubrication Point Diagram
112
General Failures
116
FEEDING into COLLET - Failures
116
BAR FEEDING - Failures
116
Disassembly of Insert Guide Channels
118
Feeding Chain - Replacement
118
Replacement of the Guide Channels with Inserts with Polyurethane Guide Channels
118
Polyurethane Guide Channel Assembly
120
Insert Guide Channels - Replacement for Bar Diameter Variation
124
Insert Guide Channels - Replacement Due to Failure
133
Plc Battery - Replacement
136
Recommended Spare Parts
137
Disposal of the Bar Feeder or Parts of It
137
Guide Channels and Bar Pusher
140
Revolving Tip - Table
141
Revolving Tips Øgr 20÷25 - Table
143
Revolving Tips Øgr 20÷25 - Table
144
Revolving Tips Øgr 32÷45 - Table
145
Revolving Tips Øgr 51 70 - Table
147
Conversion Tables 001
153
HEXAGONAL BARS (Unit of Measurement "Millimetres") - Table
153
SQUARE BARS (Unit of Measurement "Millimetres") - Table
155
HEXAGONAL BARS (Unit of Measurement "Inches") - Table
156
ROUND BARS - (Unit of Measurement "Inches") - Table
157
CONVERSION TABLE Inches/Millimetres
158
Collet for 011 Bars
160
COLLET for BARS - Table
160
PIPE COLLETS - Table
162
Ejector 336
165
EJECTOR - Guide Channels Ø<30 - Table
165
EJECTOR - Guide Channels Ø>32 - Table
167
Collets for Bars 602P
169
COLLET for BARS - Table
169
BORING COLLETS for SQUARE and HEXAGONAL BARS - Table
171
Boring Collets for Bars 601P
171
Ejectors 602P
173
EJECTORS -Guide Channels Ø13÷28 - Table
173
Pipe Collets 603P
175
PIPE COLLETS - Table
175
Collets for Bars 076
177
COLLET for BARS - Table
177
Collets for Bars 381P
180
COLLET for BARS - Table
180
Ejectors 381P
183
021 EJECTORS - Guide Channels Ø33÷46 - Table
183
011 EJECTORS - Guide Channels Ø52÷71 - Table
185
Pipe Collets 386P
187
PIPE COLLETS - Table
187
Rings for Collets 078-225
189
RINGS for COLLETS - Table
189
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IEMCA MASTER865 VERSO MP SIII Specifications
General
Brand
IEMCA
Model
MASTER865 VERSO MP SIII
Category
Industrial Equipment
Language
English
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