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IEMCA MASTER865 VERSO MP SIII User Manual

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MASTER865 VERSO MP SIII
EN MANUAL FOR USE AND MAINTENANCE
Rel. 0 Date 31/12/2013 Cod.3810M05450
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Sbarzaglia Ivan
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA MASTER865 VERSO MP SIII Specifications

General IconGeneral
TypeBar Feeder
ModelMASTER865 VERSO MP SIII
Bar diameter capacity8 - 65 mm
Maximum bar diameter65 mm
Minimum bar diameter8 mm
Compressed air requirement6 bar
Power supply400V

Summary

General Information

Warranty Conditions

Details the terms and conditions for the product warranty.

Purpose of the Manual

Explains the objective and scope of this technical manual.

Manufacturer and Bar Feeder Identification

Information about the manufacturer and identification of the bar feeder.

Assistance Request

Guidelines for requesting technical assistance and support.

Glossary and Terminology

Definitions of key terms used throughout the manual.

Attachment List

List of accompanying documents and materials provided with the bar feeder.

Technical Information

Bar Feeder General Description

An overview of the automatic bar feeder's functionality and design.

Bar Feeder - Main Components

Identifies and describes the primary components of the bar feeder.

Hydraulic System - Main Components

Details the main components of the bar feeder's hydraulic system.

Pneumatic System - Main Components

Details the main components of the bar feeder's pneumatic system.

Operating Cycle

Describes the sequence of operations performed by the bar feeder.

Bar Feeder - Safety Devices

Outlines the various safety devices integrated into the bar feeder.

Safety Plates - Location and Description

Locates and explains the safety plates and warnings on the machine.

Version Description

Information regarding different versions or models of the bar feeder.

Technical Data

Provides detailed technical specifications and data for the bar feeder.

Noise Levels

Information on the noise levels generated by the bar feeder during operation.

Accessories - Foreword

Introduction to optional accessories available for the bar feeder.

Bush Holder Device - Description

Description of the bush holder accessory and its function.

Safety Procedures - General Information

General Safety Regulations

Fundamental safety rules and guidelines for operating the bar feeder.

Handling and Installation - Safety

Safety precautions during the handling and installation of the bar feeder.

Adjustments and Setup - Safety

Safety considerations for adjusting and setting up the bar feeder.

Use and Operation - Safety

Safety practices for the daily use and operation of the bar feeder.

Bar Feeder Maintenance - Safety

Safety procedures to follow during maintenance of the bar feeder.

EC Conformity Declaration

Declaration of conformity with European Community directives.

General Description of Supply

Overview of what is included with the bar feeder supply.

Residual Risks

Identification and explanation of residual risks associated with the machine.

Foreseeable Misuses

Lists potential misuse scenarios and their associated dangers.

Handling and Installation

Packaging

Information on the different packaging methods for the bar feeder.

Lifting

Guidelines and precautions for safely lifting the bar feeder.

Bar Feeder without Packaging - Lifting

Procedures for lifting the bar feeder when it is not in its original packaging.

Bar Feeder with Pallet - Lifting

Procedures for lifting the bar feeder when it is on a pallet.

Bar Feeder with Crate - Lifting

Procedures for lifting the bar feeder when it is in a crate.

Installation Area - Features

Requirements and features of the area designated for bar feeder installation.

Bar Feeder Installation - Foreword

Preliminary information and considerations before installing the bar feeder.

Backing Plates and Support Feet - Installation

Instructions for installing backing plates and support feet.

Height - Adjustment

Steps for adjusting the working axis height of the bar feeder.

Preliminary Positioning

Guidance on the initial positioning of the bar feeder relative to the lathe.

Sleeve - Installation

Instructions for installing the sleeve component of the bar feeder.

Levelling and Alignment

Procedures for levelling and aligning the bar feeder with the lathe.

Bar Feeder Fastening

Steps for securely fastening the bar feeder to the ground or structure.

Lubrication Oil - Filling

Instructions for filling the lubrication oil tank.

Electrical Connection

Details on how to make the electrical connections for the bar feeder.

Pneumatic Device Layout

Diagram and explanation of the pneumatic system layout.

Pneumatic Connection

Steps for connecting the pneumatic system of the bar feeder.

Bar Feeder Movement Without Power Supply

How to manually move bar feeder components when power is off.

Software Parameterization

Instructions for parameterizing the bar feeder's software.

Adjustments and Setting-Up

Adjustment and Setup - Foreword

Preliminary information for adjusting and setting up the bar feeder.

General Adjustments - Foreword

Introduction to general adjustments needed for bar feeder operation.

Feeding Chain - Adjustment

Procedure for adjusting the feeding chain of the bar feeder.

Pressure Switch - Adjustment

How to adjust the pressure switch.

Bar Feeder Setup

Steps for setting up the bar feeder for specific operations.

Guide Channels, Half Bushes, Bar Pusher and Collet - Replacement

Replacing guide channels, half bushes, bar pusher, and collet.

Bar Pusher Replacement Procedure

Step-by-step procedure for replacing the bar pusher.

Bar Selectors - Adjustment

How to adjust the bar selectors.

Use and Operation MASTER 865 VERSO

Control Description

Description of the bar feeder's control system and interface.

Keyboard Control Description

Detailed explanation of the keyboard controls and their functions.

Light Indicator - Signal Description

Explains the meaning of various light indicators on the bar feeder.

Bar Feeder Tooling

Steps and procedures for setting up the bar feeder for operation.

Bars to be Machined - Features and Preparation

Requirements and preparation steps for bars to be machined.

Bar Straightness - Measurement

Method for measuring and checking the straightness of bars.

Bar Magazine - Loading

Procedure for loading bars into the bar feeder magazine.

Automatic Cycle Start

Steps to initiate the automatic operating cycle of the bar feeder.

Bar Loading - Procedure

Step-by-step guide for loading bars into the feeder.

Lubricating Oil - Flow Adjustment

How to adjust the flow rate of the lubricating oil.

Bar Feeder Stop

Procedures for stopping the bar feeder, including emergency stops.

Cycle Performing Mode in the "Step-by-Step" Function

Explanation of the step-by-step operation mode.

Bar Feeder Maintenance MASTER 865 VERSO

Maintenance — General Rules

General rules and guidelines for performing maintenance on the bar feeder.

Scheduled Maintenance

Recommended maintenance schedule and tasks.

Lubricating Oil - Level Check

How to check the lubricating oil level.

Lubricating Oil - Change

Procedure for changing the lubricating oil.

Air Filter Unit - Check

How to check and maintain the air filter unit.

Lubrication Point Diagram

Diagram showing lubrication points and intervals.

Troubles - Causes - Cures MASTER 865 VERSO

General Failures

Common problems, their causes, and solutions for the bar feeder.

Feeding into Collet — Failures

Troubleshooting issues related to feeding bars into the collet.

Bar Feeding - Failures

Troubleshooting issues encountered during bar feeding.

Part Replacement MASTER 865 VERSO

Feeding Chain — Replacement

Instructions for replacing the feeding chain component.

Replacement of the Guide Channels with Inserts with Polyurethane Guide Channels

Procedure for replacing guide channels with polyurethane ones.

Disassembly of Insert Guide Channels

Steps to disassemble the insert guide channels.

Polyurethane Guide Channel Assembly

Instructions for assembling polyurethane guide channels.

Insert Guide Channels — Replacement for Bar Diameter Variation

Replacing guide channels for different bar diameters.

Insert Guide Channels — Replacement due to Failure

Replacing guide channels when they fail or are damaged.

PLC Battery — Replacement

How to replace the PLC battery.

Recommended Spare Parts

List of recommended spare parts for the bar feeder.

Disposal of the Bar Feeder or Parts of It

Guidelines for safely disposing of the bar feeder or its components.

Guide Channels-Bar Pusher-Revolving Tips MASTER 865 VERSO

Guide Channels and Bar Pusher

Information on guide channels and bar pushers for the bar feeder.

Revolving Tip - Table

Table listing revolving tips based on specifications.

Revolving Tips øGR 20÷25 - Table

Table of revolving tips for øGR 20-25 mm.

Revolving Tips øGR 20÷25 - Table

Another table for revolving tips for øGR 20-25 mm.

Revolving Tips øGR 32÷45 - Table

Table of revolving tips for øGR 32-45 mm.

Revolving Tips øGR 51 70 - Table

Table of revolving tips for øGR 51-70 mm.

Collets MASTER 865 VERSO

Conversion Tables 001

Conversion tables for various measurements.

Hexagonal Bars (unit of measurement "millimetres") - Table

Table for hexagonal bar dimensions in millimeters.

Square Bars (unit of measurement "millimetres") - Table

Table for square bar dimensions in millimeters.

Hexagonal Bars (unit of measurement "inches") - Table

Table for hexagonal bar dimensions in inches.

Round Bars - (unit of measurement "inches") - Table

Table for round bar dimensions in inches.

Conversion Table Inches/Millimetres

Conversion table between inches and millimeters.

Collet for 011 Bars

Specific collets for 011 bars.

Collet for Bars - Table

General table for collets used with bars.

Pipe Collets 012-077-377

Information on pipe collets 012-077-377.

Pipe Collets - Table

Table listing pipe collets.

Ejector 336

Details about ejector 336.

Ejector — Guide channels ø<30 - Table

Table for ejectors for guide channels with diameter less than 30 mm.

Ejector — Guide channels ø>32 - Table

Table for ejectors for guide channels with diameter greater than 32 mm.

Collets for Bars 602P

Specific collets for bars, model 602P.

Collet for Bars - Table

General table for collets used with bars, model 602P.

Boring Collets for Bars 601P

Boring collets for bars, model 601P.

Boring Collets for Square and Hexagonal Bars - Table

Table for boring collets for square and hexagonal bars.

Ejectors 602P..011

Information on ejectors 602P..011.

Ejectors —Guide channels ø13÷28 - Table

Table for ejectors for guide channels with diameter 13-28 mm.

Pipe Collets 603P

Information on pipe collets 603P.

Pipe Collets - Table

Table listing pipe collets, model 603P.

Collets for Bars 076

Specific collets for bars, model 076.

Collet for Bars - Table

General table for collets used with bars, model 076.

Collets for Bars 381P

Specific collets for bars, model 381P.

Collet for Bars - Table

General table for collets used with bars, model 381P.

Ejectors 381P..011 - 381P..021

Information on ejectors 381P..011 - 381P..021.

381P..021 Ejectors - Guide channels ø33÷46 - Table

Table for ejectors 381P..021 for guide channels 33-46 mm.

381P..011 Ejectors - Guide channels ø52÷71 - Table

Table for ejectors 381P..011 for guide channels 52-71 mm.

Pipe Collets 386P

Information on pipe collets 386P.

Pipe Collets - Table

Table listing pipe collets, model 386P.

Rings for Collets 078-225

Rings for collets 078-225.

Rings for Collets - Table

Table listing rings for collets.

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