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General| Type | Bar Feeder |
|---|---|
| Model | Master 80 UP HyperFlexible |
| Bar Diameter Range | 8 - 80 mm |
| Bar Shape | Round, Hexagonal, Square |
| Remnant Retraction | Yes |
| Control System | CNC |
| Power supply | 400V, 50/60 Hz |
| Feed Rate | Up to 1 m/s |
Details warranty terms and conditions for the bar feeder.
Explains the manual's objective and scope.
Provides information on identifying the bar feeder and its manufacturer.
Guides users on how to request technical assistance.
Lists all attached documents and materials.
Overview of the automatic bar feeder's design and function.
Identifies and describes the primary components of the bar feeder.
Details the main parts of the bar feeder's magazine system.
Explains the key elements of the hydraulic system.
Outlines the primary components of the pneumatic system.
Provides a general overview of the bar feeder's operational cycle.
Detailed description of the bar feeder's operating sequence.
Describes the specific operating cycle of the magazine.
Locates and describes all safety devices on the bar feeder.
Specific details on safety devices for the bar feeder.
Identifies and explains the safety plates and their meanings.
Details different versions and their specifications.
Presents all technical specifications and data for the bar feeder.
Specifies the noise levels emitted by the bar feeder during operation.
Introduction to optional accessories for the bar feeder.
Describes the function and installation of the bush holder device.
Outlines fundamental safety rules for operating the equipment.
Safety precautions for handling and installing the bar feeder.
Safety guidelines for performing adjustments and setup procedures.
Safety measures to follow during the use and operation of the bar feeder.
Safety instructions for performing maintenance on the bar feeder.
Official declaration of conformity to EC regulations.
Provides details about the bar feeder as supplied by the manufacturer.
Identifies and explains potential residual risks associated with the equipment.
Lists potential incorrect uses and their consequences.
Describes the different packaging options for the bar feeder.
Provides instructions and warnings for lifting the bar feeder.
Specific lifting procedures for the bar feeder without packaging.
Instructions for lifting the bar feeder when it is on a pallet.
Guidelines for lifting the bar feeder packaged in a crate.
Specifies requirements for the installation area.
Introduction and preliminary checks for bar feeder installation.
Details the installation of backing plates and support feet.
Describes how to adjust the working axis height.
Steps for the initial placement of the bar feeder.
Instructions for installing the front nose component.
Procedures for levelling and aligning the bar feeder.
Instructions for securely fastening the bar feeder to the ground.
How to fill the lubrication oil tank.
Guidelines for making the electrical connections.
Diagram and explanation of the pneumatic system layout.
Steps for connecting the pneumatic system.
Procedures for handling the unit during power failure.
How to parameterize the bar feeder software.
Introduction to adjustments and setup procedures.
Overview of general adjustments for the bar feeder.
Procedure for adjusting the feeding chain tension.
Steps to adjust the remnant conveyor belt.
Instructions for adjusting elevator carriage chains.
Procedures for setting up the bar feeder for operation.
How to replace guide channels, bushes, pusher, and collet.
Step-by-step guide for replacing the bar pusher.
How to adjust the remnant passage door spring.
How to enable the remnant drop chute.
Procedures for setting up the bar feeder magazine.
How to set up the bar supporting bracket.
Adjusting the elevator carriage drive safety joint.
Instructions for setting up the elevator carriages.
Explains the functions of the bar feeder's controls.
Detailed description of the handheld keyboard controls.
Explains the controls on the magazine push-button panel.
Describes the meaning of the indicator lights.
Outlines the phases for tooling the bar feeder.
Guidelines for preparing bars for machining.
Method for measuring and evaluating bar straightness.
Instructions for loading bars into the magazine.
Steps to initiate the automatic operating cycle.
Detailed procedure for loading bars.
How to adjust the flow of lubricating oil.
Procedures for stopping the bar feeder in different scenarios.
How to use the step-by-step operating mode.
General rules and precautions for maintenance.
Overview of routine maintenance tasks.
How to check the lubricating oil level.
Procedure for changing the lubricating oil.
Instructions for cleaning the oil filter.
How to check and maintain the air filter unit.
Diagram showing lubrication points and intervals.
Troubleshooting common general failures of the bar feeder.
Troubleshooting issues related to elevator carriages.
Troubleshooting problems with feeding into the collet.
Troubleshooting issues during bar feeding.
Troubleshooting problems with remnant movement.
Procedure for replacing the feeding chain.
How to replace the elevator carriage drive safety joint.
Instructions for replacing the remnant conveyor belt.
Procedure for replacing the PLC battery.
List of recommended spare parts for the bar feeder.
Guidelines for safely disposing of the bar feeder or its parts.
Information on selecting and using guide channels and bar pushers.
Table for selecting revolving tips based on diameter.
Specific table for revolving tips with øGR 20-25.
Another table for revolving tips with øGR 20-25.
Table detailing revolving tips for øGR 32-81.
Conversion tables for bar dimensions.
Table for hexagonal bars in millimeters.
Table for square bars in millimeters.
Table for hexagonal bars in inches.
Table for round bars in inches.
Table for converting inches to millimeters.
Lists collets suitable for 001P bars.
Table detailing collets for various bar types.
Information on pipe collets 012-077-377.
Table for pipe collets.
Details about Ejector 336.
Table for ejectors with guide channels <30mm.
Table for ejectors with guide channels >32mm.
Lists collets for bars type 602P.
Table of collets for specific bar types.
Lists boring collets for bars type 601P.
Table of boring collets for square/hexagonal bars.
Information on Ejectors 602P..011.
Table for ejectors with guide channels 13-28mm.
Details on Pipe Collets 603P.
Table for pipe collets.
Lists collets for bars type 381P.
Table of collets for specific bar types.
Information on Ejectors 381P..011 - 381P..021.
Table for ejectors with guide channels 33-46mm.
Table for ejectors with guide channels 52-86mm.
