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IEMCA Elite Evo Series User Manual

IEMCA Elite Evo Series
188 pages
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Elite112-220Evo
EN MANUAL FOR USE AND MAINTENANCE
Rel. 0 Date 28/02/2014 Cod.260005470
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Sbarzaglia Ivan
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA Elite Evo Series Specifications

General IconGeneral
BrandIEMCA
ModelElite Evo Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information and Documentation

Warranty Terms and Conditions

Details on the applicable warranty period and conditions for product validity.

Manual Purpose and Scope

Explains the manual's objective, content, and safety symbols used.

Manufacturer and Device Identification

Information on identifying the manufacturer and key specifications of the bar feeder.

How to Request Assistance

Procedure for requesting technical assistance and required information.

Glossary of Terms

Definitions of recurrent terms used throughout the manual for better understanding.

Included Documentation

List of documents provided with the bar feeder manual.

Technical Specifications and Components

Bar Feeder General Description

Overview of the ELITE automatic bar feeder's application and features.

Pneumatic System Components

Detailed description of the main components of the pneumatic system.

Operating Cycle Overview

Explanation of the automatic operation sequence and bar feeder movements.

Machine Phases and Sensor Status

Details on machine phases and the status of cycle control sensors.

Key Safety Devices

Identification and description of the bar feeder's safety devices.

Safety Plates and Markings

Location and explanation of safety plates and signals on the bar feeder.

Product Version Details

Description of different bar feeder models and their specifications.

Technical Data and Dimensions

Overall dimensions and general technical data of the bar feeder.

Sliding Headstock Lathe Devices

Description of optional devices for sliding headstock lathes.

Cam Lathe Devices

Description of devices available for coupling with cam lathes.

Safety Guidelines and Regulations

General Safety Regulations Overview

Fundamental safety rules to be followed for safe operation.

Safe Handling and Installation

Safety precautions during handling, lifting, and installation.

Safe Adjustments and Setup

Safety guidelines for performing adjustments and setup operations.

Safe Use and Operation Procedures

Safety measures for daily use and operation of the bar feeder.

Safe Maintenance Practices

Safety rules to be followed during maintenance operations.

Identification of Residual Risks

Details on residual risks associated with pneumatic, electric, and fluid systems.

Foreseeable Misuses of the Device

List of improper uses that should be avoided to ensure safety.

Installation and Handling Procedures

Product Packaging Options

Description of available packaging methods for the bar feeder.

Safe Lifting Procedures

Guidelines for safe handling and lifting operations.

Installation Area Requirements

Features and conditions required for the installation area.

Bar Feeder Installation Steps

Step-by-step instructions for installing the bar feeder.

Sliding Headstock Lathe Device Installation

Instructions for installing the synchronization device for sliding headstock lathes.

Cam Lathe Device Installation

Instructions for installing devices for cam lathes.

Lubrication Oil Filling

Procedure for filling the lubrication oil tank.

Electrical Connection Guidelines

Instructions and safety measures for electrical connections.

Pneumatic System Overview

Layout and description of the bar feeder's pneumatic devices.

Adjustment and Setup Procedures

Introduction to Adjustments and Setup

Foreword on the importance and necessity of adjustments and setup.

General Adjustments Overview

Information on necessary adjustments for correct bar feeder operation.

Setup Based on Bar Specifications

Tables detailing guide channels, bar pushers, and pipe diameters.

Guide Channels, Bar Pusher, and Collet Replacement

Procedure for replacing guide channels, bar pusher, and collets.

Diaphragm Bushing Device Description

Description and adjustment of the diaphragm bushing device (optional).

Front Nose Replacement

Procedure for replacing the front nose with diaphragm bushing device.

Cam Box Timing Procedure

Procedure for timing the cams of the cam box to their microswitches.

Bar Support Assembly Instructions

Instructions for assembling the bar support.

Clamp Device Adjustment

Procedure for adjusting the removal/feeding clamp device.

Sloped Rack Magazine Setup

Procedure to enable the sloped rack magazine.

Bar Guide Plates and Bar Selectors Adjustment

Adjustment procedures for bar guide plates and bar selectors.

Operating the Bar Feeder

Operating Notes and Precautions

Preliminary notes and safety reminders for using the bar feeder.

Control System Overview

Description of control functions and modes (manual/automatic).

Keyboard Control Functions

Detailed description of all keyboard buttons and their functions.

Indicator Light Signals

Explanation of the meaning of different indicator light colors.

Bar Preparation Guidelines

Advice for optimizing bar feeder performance and bar preparation.

Setup and Automatic Cycle Start

Sequence of operations for initial setup and starting the automatic cycle.

Bar Feeder Stop Procedures

Instructions for stopping the bar feeder in emergency and normal conditions.

Axis Calibration Procedure

Procedure for optimizing bar feeder axis movements and compensating wear.

Machining Type Change Guide

Quick guide for operations involved in changing machining types.

Maintenance Procedures

Maintenance Preliminary Notes

Important safety notes before performing any maintenance.

Scheduled Maintenance Importance

Importance of programmed maintenance for efficiency and safety.

General Maintenance Rules

General rules and precautions for cleaning and maintenance operations.

Scheduled Maintenance Schedule

Table outlining scheduled maintenance tasks and frequencies.

Lubricating Oil Procedures

Procedures for changing and checking lubricating oil levels.

Greasing Points Identification

Diagram showing the locations for greasing the bar feeder.

Displacement Device Operation

Instructions for using the displacement device for maintenance access.

Troubleshooting Guide

General Troubleshooting

Common failures and their causes and solutions.

Collet Feeding Issues

Troubleshooting for failures related to feeding bars into the collet.

Bar Feeding Problems

Troubleshooting for difficulties encountered during bar feeding.

Guide Channel Movement Issues

Troubleshooting for irregular movement of the guide channels.

Part Replacement Procedures

Feeding Belt Replacement

Information regarding the complex procedure for feeding belt replacement.

PLC Battery Replacement

Procedure for replacing the PLC battery and data retention warnings.

Recommended Spare Parts

Information on how to obtain the list of recommended spare parts.

Machine Dismantling Guide

Guidelines for expert operators on machine dismantling and disposal.

Guide Channels, Bar Pusher, and Revolving Tips

Guide Channels and Bar Pusher Selection

Guidelines for selecting guide channels and bar pushers based on bar diameter.

Revolving Tip Selection Tables

Tables for choosing revolving tips based on channel, pusher, and collet coupling.

Revolving Tips for øGR 5 Bars

Table detailing revolving tips for øGR 5 collets with threaded coupling.

Revolving Tips for øGR 7.5 Bars

Table detailing revolving tips for øGR 7.5 collets with threaded coupling.

Revolving Tips for ØGR 10-23 Bars

Table for selecting revolving tips for ØGR 10-23 bars with threaded coupling.

Revolving Tips for ØGR 10-23 Bars (Quick Coupling)

Table for selecting revolving tips for ØGR 10-23 bars with quick coupling.

Collets and Accessories

Hexagonal Bar Collets (mm)

Table for selecting collets for hexagonal bars by internal diameter.

Square Bar Collets (mm)

Table for selecting collets for square bars by internal diameter.

Hexagonal Bar Collets (inches)

Table for selecting collets for hexagonal bars by inches.

Round Bar Collets (inches)

Table for selecting collets for round bars by inches.

Inches to Millimeters Conversion Table

Conversion table for inch and millimeter measurements.

Collets for Bars 001P

Table specifying collets for bars of type 001P.

Collets for Bars 222

Table specifying collets for bars of type 222.

Collets for Bars 602P

Table specifying collets for bars of type 602P.

Boring Collets for Square/Hexagonal Bars 601P

Table for boring collets for square and hexagonal bars 601P.

Ejectors 602P for Guide Channels ø14-24

Table specifying ejectors 602P for guide channels ø14-24.

Pipe Collets 603P

Table specifying pipe collets of type 603P.

Collets for Bars 22164

Table specifying collets for bars of type 22164.

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