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IEMCA BOSS 552 User Manual

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BOSS 332-545 E - 552 HD
BOSS 332r-545r E - 552r HD
EN MANUAL FOR USE AND MAINTENANCE
Rel. 2 Date 30/01/2010 Cod. 346005410
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Ghinassi Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA BOSS 552 Specifications

General IconGeneral
BrandIEMCA
ModelBOSS 552
CategoryIndustrial Equipment
LanguageEnglish

Summary

AUTOMATIC BAR FEEDER

Applicable Safety Regulation

EC CONFORMITY DECLARATION

2 - TECHNICAL INFORMATION

2.3 SAFETY DEVICES

Describes the various safety features and their functions.

2.4 SAFETY PLATES - LOCATION AND DESCRIPTION

Explains the meaning and placement of safety warning plates.

3 - SAFETY PROCEDURES - GENERAL INFORMATION

3.1 GENERAL SAFETY REGULATIONS

General rules and warnings for safe operation and maintenance.

3.2 HANDLING AND INSTALLATION - Safety

Safety guidelines for moving, installing, and connecting the equipment.

3.3 ADJUSTMENTS AND SETUP - Safety

Safety precautions during adjustments, setup, and parameter changes.

3.4 USE AND OPERATION - Safety

Safety rules for daily operation, work area maintenance, and personnel.

3.5 BAR FEEDER MAINTENANCE - Safety

Safety procedures for performing maintenance and handling waste.

4 - HANDLING AND INSTALLATION

4.4 BAR FEEDER WITHOUT AXIAL DISPLACEMENT DEVICE - INSTALLATION

Detailed steps for installing the bar feeder without the axial displacement feature.

4.5 BAR FEEDER WITH AXIAL DISPLACEMENT DEVICE - INSTALLATION

Detailed steps for installing the bar feeder with the axial displacement feature.

4.6 DEVICE FOR SLIDING HEADSTOCK LATHES - INSTALLATION

Instructions for installing devices related to sliding headstock lathes.

4.7 DEVICES FOR CAM LATHES - INSTALLATION

Instructions for installing devices specific to cam lathes.

5 - ADJUSTMENTS AND SETTING-UP

5.3 SETUP ACCORDING TO THE BAR TO BE MACHINED

Guides on setting up the bar feeder based on the bar diameter and machining type.

6 - USE AND OPERATION

6.2 KEYBOARD CONTROL DESCRIPTION

Detailed description of the handheld keyboard functions and buttons.

6.5 BAR FEEDER SET-UP AND AUTOMATIC CYCLE START

Steps for initial setup and starting the automatic operating cycle.

6.6 BAR FEEDER STOP

Procedures for stopping the bar feeder in emergency and normal conditions.

6.7 AUTOMATIC CYCLE START AFTER MANUAL CYCLE OPERATIONS

Steps to restart the automatic cycle after manual operations.

6.8 AUTOMATIC CYCLE START - RESUMING WORK AFTER POWER-OFF

Instructions for resuming automatic operation after a power interruption.

6.9 MACHINING CHANGE - QUICK GUIDE

A quick guide for changing machining types, with or without guide channel change.

7 - BAR FEEDER MAINTENANCE

7.1 MAINTENANCE – GENERAL RULES

Essential rules and safety precautions for performing maintenance.

7.2 SCHEDULED MAINTENANCE

Maintenance schedule based on hours of operation and cycles.

8 - TROUBLES - CAUSES - CURES

8.1 GENERAL FAILURES

Common problems, their causes, and solutions for the bar feeder.

8.2 BAR MAGAZINE – Failures

Troubleshooting specific issues related to the bar magazine.

8.3 FEEDING INTO COLLET – Failures

Diagnoses and resolves problems with feeding bars into the collet.

8.4 BAR FEEDING - Failures

Identifies and addresses issues occurring during the bar feeding process.

9 - PART REPLACEMENT

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