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IEMCA VIP 80 User Manual

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152 pages
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REL. DATA COD.
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VIP 80
MANUAL FOR USE AND MAINTENANCE
GB
1 03/11/99 805005440

Table of Contents

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IEMCA VIP 80 Specifications

General IconGeneral
Bar Capacity (Round)80 mm
Remnant ManagementAutomatic
Push Feed SpeedUp to 60 m/min
Retract SpeedUp to 60 m/min
Control SystemPLC
Bar Length3000 mm
Power Supply400 V, 50/60 Hz
TypeAutomatic Bar Feeder

Summary

General Information

Manual Purpose

Explains the purpose and audience of the manual.

Manufacturer and Machine Identification

Details for identifying the machine and its manufacturer.

Technical Assistance

Guidance on seeking technical support.

Annexes Enclosed

Lists enclosed documents like diagrams and guides.

Technical Specifications

Description of Models

Describes available VIP 80 bar feeder models based on bar length.

General Machine Description

Provides an overview of the VIP 80 bar feeder's function and features.

Main Parts

Identifies and describes the primary components of the bar feeder.

Working Cycle Description

Explains the sequence of operations during the automatic bar feeding cycle.

Safety Devices

Details the safety mechanisms like emergency buttons and guards.

Safety Labels

Explains the meaning and placement of safety labels on the machine.

Technical Specifications

Lists detailed technical specifications including dimensions and capacities.

Axial Displacement Device

Explains the device for moving the feeder away from the lathe for maintenance.

Safety Procedures

General Safety Instructions

Provides fundamental safety rules for manual, installation, and maintenance.

Handling and Installation Safety

Outlines safety precautions for handling and installing the machine.

Use and Operation Safety

Covers safety guidelines for operating the machine.

Machine Maintenance Safety

Specifies safety rules for performing maintenance tasks.

Handling and Installation

Packaging and Lifting

Illustrates packaging options and provides lifting guidelines.

Machine Setting and Preparation

Guidelines for selecting and preparing the installation area for the feeder.

Installation Procedures

Steps for positioning, adjusting, aligning, and fixing the bar feeder.

Pneumatic Connection

Details on connecting the pneumatic system, including oil and pressure.

Electric Connection

Safety warnings and general guidance for electrical connections.

Adjustments and Setup

General Adjustments

Overview of general adjustments for smooth feeder operation.

Adjustments According to Bar Type

Introduction to adjustments based on bar type, including reduction sleeves.

Use and Operation Controls

Describes push-button panel controls for operation and programming.

Bar Stock Characteristics

Specifies bar stock requirements and preparation for feeding.

Starting the Automatic Cycle

Outlines the steps for tooling and starting the automatic cycle.

Feeder Stop Procedures

Procedures for emergency stop and normal stop at work end.

Machine Maintenance

General Maintenance Rules

General warnings and guidelines for machine maintenance and cleaning.

Periodic Maintenance

A table outlining periodic maintenance tasks and their frequency.

Revolving Tip Inspection

Steps for inspecting and replacing the revolving tip.

Lubricating Points

Identifies lubrication points on the machine.

Troubles - Causes - Remedies

General Troubles

Lists common issues, their causes, and remedies for feeder not starting or stopping.

Bar Magazine Troubles

Troubleshooting for problems related to bar loading and magazine issues.

Bar Feeding Troubles

Troubleshooting for difficulties in bar feeding and entering the lathe spindle.

Part Replacement

Feed Chain Replacement

Step-by-step guide for replacing the feed chain.

Sensor Replacement

Instructions for replacing carriage back limit and short feed door sensors.

Battery Replacement

Procedures for replacing keyboard and PLC batteries.

Feed Motor Drive Replacement

Steps for replacing the feed motor drive and checking its setting.

Setup Information

Protected Parameters Description

Introduction to protected parameters affecting configuration and interface.

Accessing Protected Parameters

Steps to access protected parameters via data entry mode and access code.

Axis Function Parameter Description

Details axis parameters, recommending caution when changing them.

Reference Value Parameters

Lists reference values used for setup and calibration.

Interface Parameters

Lists parameters for handling interface signals from the lathe.

Request for Assistance

Example of Filling In

Example of how to fill in the assistance request form.

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