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MINI BOSS 325r CNC
IEMCA MINI BOSS 325r CNC User Manual
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REL.
DATA
COD.
S/N
BOSS 542 CNC
BOSS 542r CNC
MINI BOSS 325 CNC
MINI BOSS 325r CNC
MANUAL FOR USE AND MAINTENANCE
GB
4
01/06/98
33600541
0
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
5
Manual Purpose
5
Manufacturer and Bar Feeder Identification
6
Technical Assistance
6
Annexes Enclosed
6
2 Technical Information
7
General Bar Feeder Description
7
Operating Cycle - General Description
9
Safety Devices
12
Safety Plates - Location and Description
13
Version Description
14
Technical Specifications
15
Noise Levels
19
Fittings - Foreword
20
Bush-Holder Device - Description
20
Axial Displacement Device - Description
21
Device for Sliding Headstock Lathes - Foreword
22
Bar/Headstock Synchronizing Device - Description
22
Telescopic Nose - Description
22
Devices for Cam Lathes - Foreword
23
Headstock Return Device - Description
23
Cam Box - Description
23
Camshaft Release Device - Description
24
3 Safety Procedures - General Information
25
Safety General Instructions
25
Handling and Installation - Safety Procedures
25
Adjustments and Setting up - Safety Procedures
26
Use and Operation - Safety Procedures
26
Bar Feeder Maintenance - Safety Procedures
26
4 Handling and Installation
27
Packaging
27
Lifting
27
Installation Area - Characteristics
29
Feeder Without Axial Displacement Device - Installation
30
Support Plates and Feet - Installation
30
Height - Adjustment
31
Preliminary Positioning
32
Sleeve - Installation
33
Levelling and Alignment
34
Feeder Fastening
37
Telescopic Nose - Installation
38
Feeder with Axial Displacement Device - Installation
39
Preliminary Operations
39
Height - Adjustment
39
Preliminary Positioning
40
Sleeve - Installation
40
Levelling and Alignment
41
Feeder Fastening
42
Telescopic Nose - Installation
42
Device for Sliding Headstock Lathes - Installation
43
Bar/Headstock Synchronizing Device
43
Devices for Cam Lathes - Installation
44
Headstock Return Device
44
Cam Box
45
Camshaft Release Device
46
Lubricating Oil - Filling
47
Electric Connection
47
Pneumatic Connection
48
Additional Push-Button Panel - Installation
48
Self-Learning Dimensions - Programming
48
5 Adjustments and Setting-Up
49
Adjustment and Setting-Up - Foreword
49
General Adjustments - Foreword
49
Feeding Chain - Adjustment
50
Drive Chains - Adjustment
50
Clutch - Adjustment
51
Set-Up According to the Bar to be Machined
52
Guides, Half Bushes, Bar-Pusher and Collet - Replacement
54
Clamps - Replacement
62
Bar Guide Plates and Bar Selectors - Adjustment
64
Clamps - Adjustment
67
Cam Box - Timing
68
6 Use and Operation
71
Push-Button Panel - Description of Controls
71
Additional Push-Button Panel - Description of Controls
75
Indicator Lights - Description of Indications
75
Bars to be Machined - Characteristics and Preparation
76
Feeder Set-Up and Automatic Cycle Start
77
Bar Magazine - Filling
77
Lubrication Oil - Flow Adjustment
78
Automatic Cycle Start
79
Feeder Stop
80
Automatic Cycle Start after Manual Cycle Operations
80
Automatic Cycle Start - Resuming Work after Power-Off
81
Machining Change - Quick Guide
82
Machining Type Change with Guide Change-Over
82
Machining Change Without Guide Change-Over
82
7 Bar Feeder Maintenance
83
Maintenance - General Rules
83
Scheduled Maintenance
84
Revolving Tip and Collet - Check
84
Lubricating Oil - Level Check
85
Lubricating Oil - Change
85
Clutch Oil - Check
86
Clutch Oil - Change
87
Clutch Disks - Wear Check
88
Guide Opening Screw - Greasing
89
Driving Motor Brushes - Wear Inspection
90
Air Filter Unit - Check
91
Axial Displacement Device - Use
92
8 Troubles - Causes - Cures
93
General Faults
93
Bar Magazine - Faults
93
Insertion in the Collet - Faults
94
Bar Feeding - Faults
94
9 Part Replacement
95
Feed Chain - Replacement
95
Primary Chain and Pinion - Replacement
95
Guide Opening Belt - Replacement
96
Eeprom - Replacement
97
Board - Replacement
98
Feed Motor Drive - Replacement
100
Recommended Spare Parts
101
Index Analytical
103
4
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IEMCA MINI BOSS 325r CNC Specifications
General
Brand
IEMCA
Model
MINI BOSS 325r CNC
Category
Industrial Equipment
Language
English
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