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Elite Evo 112
IEMCA Elite Evo 112 User Manual
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Elite112-220Evo
EN
MANUAL FOR USE AND MAINTENANCE
Rel.
0
Date
28/02/2014
Cod.
260005470
S/N
COMPILER:
Bosi Andrea
ON
APPROVAL:
Sbarzaglia Ivan
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
2
Table of Contents
Table of Contents
5
Warranty Conditions
12
Purpose of the Manual
13
Manufacturer and Bar Feeder Identification
14
Assistance Request Mode
15
Glossary and Terminology
15
Attached Documents
16
Bar Feeder General Description
18
Pneumatic System - Main Components
21
Operating Cycle
22
MACHINE PHASES - Status of Cycle Control Sensors
26
Safety Devices
34
Safety Plates - Location and Description
36
Version Description
37
Technical Data
38
Noise Levels
43
Device for Sliding Headstock Lathes - Foreword
44
Axial Displacement Device (Optional) - Description
44
Bar/Headstock Synchronization Device - Description
45
Diaphragm Bushing Device OPTIONAL (for Elite 220 Only) - Description
46
2.7.3.1 Additional Bush Device - Optional - Description
46
Telescopic Front Nose - Description
47
Devices for Cam Lathes - Foreword
48
Cam Box - Description
48
Camshaft Release Device - Description
48
General Safety Regulations
50
HANDLING and INSTALLATION - Safety
51
ADJUSTMENTS and SETUP - Safety
51
USE and OPERATION - Safety
52
BAR FEEDER MAINTENANCE - Safety
52
Ec Declaration of Conformity
53
General Description of Supply
54
Residual Risks
55
Foreseeable Misuses
60
Packaging
63
Bar Support Disassembling
63
Lifting
63
INSTALLATION AREA - FEATURES (with and Without Displacement)
65
Bar Feeder - Installation
66
Backing Plates and Support Feet - Installation
66
Height - Adjustment
66
Preliminary Positioning
67
Front Nose - Installation
68
Levelling and Alignment
69
Bar Feeder Fastening
76
Device for Sliding Headstock Lathes - Installation
77
Bar-Headstock Synchronization Device
77
Telescopic Front Nose - Installation
78
Devices for Cam Lathes - Installation
79
Cam Box
79
Camshaft Release Device
80
Lubrication Oil - Filling
82
Electrical Connection
83
Three-Phase Power Supply
83
Safety Signals
83
4.8.2.1 Emergency Stop
84
Guard Safety Stop (if Provided)
84
Function Signals
86
Pneumatic Device Layout
87
Pneumatic Connection
90
Machining Parameters Setting
92
Bar Feeder Testing
92
Adjustment and Setup - Foreword
94
General Adjustments - Foreword
94
Feed Chains - Adjustment
95
Pressure Switch - Adjustment
96
Setup According to the Bar to be Machined
97
Guide Channels, Half Bushes, Bar Pusher and Collet - Replacement
99
Diaphragm Bushing Device - Description (for Elite 220 Only)
103
Front Nose - Replacement
105
Cam Box - Timing
106
Bar Support Assembly
109
Removal/Feeding Clamp Device - Adjustment
110
Sloped Rack Magazine Enabling (for Elite 220 Only)
111
Sloped Rack Magazine Disabling (for Elite 220 Only)
112
Bar Guide Plates and Bar Selectors - Adjustment (for Elite 220 Only)
113
Preliminary Note on Use and Operation
116
Control Description
116
Keyboard Control Description
119
Light Indicator Description
123
Bars to be Machined - Features and Preparation
124
Bar to be Machined - Solid Bars
124
Barstock - Pipes
127
BAR STRAIGHTNESS - Measurement
128
Bar Feeder Setup and Automatic Cycle Start
130
Bar Magazine - Filling
131
Lubrication Oil - Flow Adjustment
133
Automatic Cycle Start
134
Guide Channel Opening/Closing Procedure
136
Cycle Performing Mode in the STEP by STEP Function
137
Bar Feeder Stop
138
Axis Calibration Procedure
139
Machining Change - Quick Guide
140
Machining Type Change with Guide Channel Change
140
Machining Type Change Without Guide Channel Change
140
Preliminary Note on Maintenance
142
Scheduled Maintenance
142
Maintenance - General Rules
143
Scheduled Maintenance
144
Revolving Tip and Collet - Check
144
Lubricating Oils - Change
145
Lubricating Oil - Level Check
146
Lubricating Oil - Change
147
Air Filter Unit - Check
147
Greasing Points
148
Displacement Device Use
149
General Failures
152
FEEDING into COLLET - Failures
152
BAR FEEDING - Failures
152
GUIDE CHANNEL IRREGULAR MOVEMENT - Failures
152
Feeding Belt - Replacement
154
Plc Battery - Replacement
155
Recommended Spare Parts
156
Machine Dismantling
156
GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS Elite
158
Guide Channels and Bar Pusher
158
Revolving Tip - Table
159
Revolving Tips Øgr 5 - Table
162
Revolving Tips Øgr 7.5 - Table
163
Revolving Tips ØGR 10÷23 - Table
164
Revolving Tips ØGR 10÷23 - Table
166
COLLETS Elite
170
HEXAGONAL BARS (Unit of Measurement "Millimetres") - Table
170
SQUARE BARS (Unit of Measurement "Millimetres") - Table
172
HEXAGONAL BARS (Unit of Measurement "Inches") - Table
173
ROUND BARS - (Unit of Measurement "Inches") - Table
174
CONVERSION TABLE Inches/Millimetres
175
COLLETS for BARS 001P - Table
177
COLLETS for BARS 222 - Table
179
COLLETS for BARS 602P - Table
180
BORING COLLETS for SQUARE and HEXAGONAL BARS 601P - Table
182
11.10 EJECTORS 602P - Guide Channels Ø14÷24 - Table
184
11.11 PIPE COLLETS 603P - Table
185
11.12 COLLETS for BARS 22164 - Table
187
4
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IEMCA Elite Evo 112 Specifications
General
Brand
IEMCA
Model
Elite Evo 112
Category
Industrial Equipment
Language
English
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