EasyManua.ls Logo

IEMCA BOSS 332-545-551 E User Manual

Default Icon
140 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
BOSS 332-545-551 E
BOSS 332r-545r-551r E
GB MANUAL FOR USE AND MAINTENANCE
Rel. 1 Date 24/06/03 Cod. 346005400
S/N
COMPILER: Ragazzini Gian Luca
ON APPROVAL: Bevini Claudio
AUTOMATIC BAR FEEDER WITH
HYDRAULIC SUSPENSION
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the IEMCA BOSS 332-545-551 E and is the answer not in the manual?

IEMCA BOSS 332-545-551 E Specifications

General IconGeneral
BrandIEMCA
ModelBOSS 332-545-551 E
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information

Terms of Warranty

Details warranty validity, installation requirements, and submission of documents.

Manual Purpose

Explains the manual's intent, safety symbols, and related documentation.

Manufacturer and Bar Feeder Identification

Lists identification details like manufacturer, CE marking, model, and serial number.

Technical Assistance

Advises to contact Technical Assistance Centres for necessary support.

Annexes Enclosed

Lists supplementary manuals like push-button panel and wiring diagrams.

Technical Information

General Bar Feeder Description

Provides an overview of the BOSS automatic bar feeder and its applications.

Operating Cycle

Explains the step-by-step sequence of the bar feeder's automatic operation.

Safety Devices

Details various safety features like emergency buttons and interlocked guards.

Safety Plates - Location and Description

Describes safety labels and their meanings on the machine.

Version Description

Outlines different models and their maximum bar length and extension capabilities.

Technical Specifications

Presents overall dimensions and general technical data for different models.

Fittings - Foreword

Introduces optional devices to enhance feeder performance and versatility.

Device for Sliding Headstock Lathes - Foreword

Introduces special devices for coupling the feeder with sliding headstock lathes.

Devices for Cam Lathes - Foreword

Introduces special devices for coupling the feeder with cam lathes.

Safety Procedures - General Information

General Safety Prescriptions

Emphasizes reading the manual, following instructions, and not tampering with safety devices.

Handling and Installation - Safety

Covers safe handling, lifting, positioning, and electrical connection procedures.

Adjustments and Setting Up - Safety

Outlines safety precautions during adjustments and parameter changes.

Use and Operation - Safety

Details safety measures during normal operation, including PPE and clearing the workspace.

Bar Feeder Maintenance - Safety

Provides safety guidelines for maintenance, lubrication, and spare parts.

Handling and Installation

Packaging

Describes the three possible packaging methods for the bar feeder.

Lifting

Provides critical warnings and instructions for safe lifting operations.

Installation Area - Characteristics

Specifies requirements for the installation site, including stability, ventilation, and dimensions.

Feeder Without Axial Displacement Device - Installation

Details the installation steps for feeders without the axial displacement feature.

Feeder With Axial Displacement Device - Installation

Details the installation steps for feeders equipped with an axial displacement device.

Device for Sliding Headstock Lathes - Installation

Explains the installation of devices for coupling with sliding headstock lathes.

Devices for Cam Lathes - Installation

Explains the installation of devices for coupling with cam lathes.

Lubricating Oil - Filling

Guides on how to correctly fill the lubricating oil tank.

Electric Connection

Provides essential safety warnings and instructions for electrical connections.

Pneumatic Connection

Details the procedure for connecting pneumatic systems and setting air pressure.

Software Parametring

Refers to the push-button panel manual for software configuration.

Adjustments and Setting-Up

Adjustment and Setting-Up - Foreword

Introduces adjustments needed for operation based on bar size and machining type.

General Adjustments - Foreword

Covers common adjustments like feeding chain tension and pressure switch setting.

Set-up According to the Bar to be Machined

Details how to set up the feeder based on new bar diameters.

Cam Box - Timing

Explains the timing procedure for cams and microswitches in cam box systems.

Use and Operation

Description of the Controls

Explains the function of the main controls and their behavior in different modes.

Description of Keyboard Controls

Details the functions of each key on the hand-held keyboard.

Luminous Indicator - Signal Description

Explains the meaning of different colored and blinking lights on the indicator.

Bars to be Machined - Characteristics and Preparation

Provides guidance on bar preparation, including length and straightness.

Feeder Set-up and Automatic Cycle Start

Outlines the sequence for initial feeder setup and starting the automatic cycle.

Feeder Stop

Describes procedures for emergency stops and normal machine shutdown.

Automatic Cycle Start After Manual Cycle Operations

Explains how to restart automatic cycle after manual interventions.

Automatic Cycle Start - Resuming Work After Power-Off

Details how to resume operations after a power interruption.

Machining Change - Quick Guide

Provides a quick guide for changing machining types with or without guide changes.

Bar Feeder Maintenance

Maintenance - General Rules

Emphasizes safety during maintenance and proper cleaning methods.

Scheduled Maintenance

Presents a table outlining maintenance tasks and their recommended frequencies.

Revolving Tip and Collet - Check

Details how to check the condition of the revolving tip and collet.

Lubricating Oil - Level Check

Guides on checking and topping up the lubricating oil level.

Lubricating Oil - Change

Provides instructions for draining and refilling the lubricating oil.

Guide Opening Screw - Greasing

Describes the greasing procedure for the guide opening screw.

Air Filter Unit - Check

Details how to check the air filter unit for condensate and adjust pressure.

Axial Displacement Device - Use

Explains how to use and disconnect the axial displacement device for maintenance.

Troubles - Causes - Cures

General Faults

Lists common faults like non-starting, no response, or sudden stops with causes and cures.

Bar Magazine - Faults

Addresses issues related to bar insertion and dropping into the magazine.

Insertion in the Collet - Faults

Covers problems with bar insertion into the lathe collet.

Bar Feeding - Faults

Details issues during bar feeding into the lathe spindle or collet.

Part Replacement

Feed Chain - Replacement

States that feed chain replacement is complex and requires IEMCA after-sales service.

Guide Opening Belt - Replacement

Provides step-by-step instructions for replacing the guide opening belt.

Keyboard Battery - Replacement

Details how to replace the keyboard battery and safety warnings.

PLC Battery - Replacement

Explains how to replace the PLC battery and the importance of timely replacement.

Recommended Spare Parts

Lists original spare parts recommended for a two-year period of normal use.

Machine Dismantling [qualification]

States that dismantling should be done by specialized workers following safety laws.

List of After-Sales Centers

List of After-Sales Centers

Provides contact information for IEMCA service centers worldwide.

Related product manuals