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IMT 5020 User Manual

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99903514:TELESCOPIC CRANE: i SECTION 0: INTRODUCTION
VOLUME 1
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: 641-923-3711
TECHNICAL SUPPORT FAX: 641-923-2424
MANUAL PART NUMBER 99903514
TELESCOPIC CRANE
OPERATION AND SAFETY
20140915
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Table of Contents

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IMT 5020 Specifications

General IconGeneral
BrandIMT
Model5020
CategoryConstruction Equipment
LanguageEnglish

Summary

SECTION 0: INTRODUCTION

GENERAL

Manual provides knowledge for safe crane operation, not replacing regulations.

REVISIONS LIST

Details changes made to the manual over time by date and location.

SECTION 1: OPERATION

1-2: DAILY SAFETY INSPECTIONS

Daily checks for proper crane function and safety before operation.

1-7: CRANE CAPACITY AND LOAD LIMITS

Importance of capacity placards for safe lifting.

1-9: ANTI TWO BLOCKING SYSTEM

Prevents winch cable damage by stopping upward motion.

1-11: TASK PERFORMANCE

Step-by-step guide for operating the crane safely.

IMPORTANT! NOTES FOR SAFE OPERATION

Key safety precautions for crane operation.

SECTION 2: MAINTENANCE

2-2: MAINTENANCE SCHEDULE

Time intervals for performing various maintenance tasks.

2-5: HYDRAULIC SYSTEM

Maintenance and troubleshooting for the crane's hydraulic system.

2-6: WIRE ROPE & HOOK MAINTENANCE

Inspection, lubrication, and maintenance of wire rope and hooks.

2-8: PERIODIC CRANE INSPECTION

Regular inspections to ensure safe crane operation.

2-14: EXCESSIVE LOAD LIMIT SYSTEM (ELLS) TEST PROCEDURE

Steps to test the ELLS for proper function.

SECTION 3: REPAIR

3-2: REPAIR PRECAUTIONS

Safety measures before starting any crane repair work.

3-5: HYDRAULIC SYSTEM

Guidelines for maintaining cleanliness when working on hydraulics.

3-13: VALVEBANK

Description of valvebank components and troubleshooting.

SECTION 3A: CYLINDER REPAIR

3A-1. CYLINDER DISASSEMBLY

Step-by-step instructions for taking apart hydraulic cylinders.

3A-2. CYLINDER ASSEMBLY

Step-by-step instructions for reassembling hydraulic cylinders.

SECTION 4: INSTALLATION

4-2: CHASSIS PREPARATION

Steps to prepare the truck chassis for crane mounting.

4.5 MODEL SPECIFIC CRANE & HYDRAULIC INSTALLATION GUIDES

General guidance for model-specific installations.

SECTION 5: DECALS

5-2. “DANGER” DECAL DESCRIPTIONS

Explanation of hazard warning decals for operator safety.

SECTION 6: REFERENCE

INSPECTION CHECKLIST

A comprehensive list of items to inspect on the crane.

CRANE CAPACITY & STABILITY

Information on how crane capacity and stability are defined.

STABILITY TEST

Procedure for ensuring the crane's stability under load.

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