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IMT 5020 - User Manual

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99903514:TELESCOPIC CRANE: i SECTION 0: INTRODUCTION
VOLUME 1
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: 641-923-3711
TECHNICAL SUPPORT FAX: 641-923-2424
MANUAL PART NUMBER 99903514
TELESCOPIC CRANE
OPERATION AND SAFETY
20140915
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Table of Contents

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Questions and Answers

  • A
    ajonesAug 4, 2025
    What to do if IMT Construction Equipment crane functions don't work?
    • M
      Martha HillAug 4, 2025
      If the crane functions, such as boom down, extension out, and winch up, are not working, it may be due to a two-blocking or overload condition. To resolve this, winch down to relieve the two-block condition. Alternatively, boom up, extend in, or winch down to relieve the overload condition.
  • V
    Valerie StanleyAug 10, 2025
    What to do if my IMT Construction Equipment radio remote does not work?
    • T
      Tami JonesAug 10, 2025
      If the radio remote isn't functioning, it could be due to the emergency stop button being pushed in or a dead remote battery. Try pulling out the emergency stop button. If that doesn't work, replace the battery with a fully charged one.
  • K
    Kenneth TylerAug 16, 2025
    Why is my IMT Construction Equipment tethered remote not working?
    • T
      tiffanysalazarAug 17, 2025
      If the tethered remote isn't working, several factors could be the cause. First, ensure the “Power” toggle switch is switched to “Crane”. Also, verify the tether is securely plugged into the connection in the control cabinet. If the issue persists, the tethered control might be broken; in this case, use the buttons on the valve bank to manually stow the crane.
  • M
    Marcus MartinAug 22, 2025
    What to do if my IMT Construction Equipment vehicle tires sink into the ground?
    • M
      Matthew OrrAug 22, 2025
      If the vehicle tires are sinking into the ground, it is likely due to an unstable work area. Reposition the truck to more stable ground, or use blocks under the tires for added support.
  • A
    Ann JacobsonAug 28, 2025
    Why don't my hydraulic outrigger controls function on my IMT Construction Equipment?
    • J
      Jonathon SmithAug 28, 2025
      If the hydraulic outrigger controls aren't working, the crane may not have hydraulic power. Engage the PTO (Power Take-Off) to power the crane’s hydraulic system.

Summary

SECTION 0: INTRODUCTION

GENERAL

Manual provides knowledge for safe crane operation, not replacing regulations.

REVISIONS LIST

Details changes made to the manual over time by date and location.

SECTION 1: OPERATION

1-2: DAILY SAFETY INSPECTIONS

Daily checks for proper crane function and safety before operation.

1-7: CRANE CAPACITY AND LOAD LIMITS

Importance of capacity placards for safe lifting.

1-9: ANTI TWO BLOCKING SYSTEM

Prevents winch cable damage by stopping upward motion.

1-11: TASK PERFORMANCE

Step-by-step guide for operating the crane safely.

IMPORTANT! NOTES FOR SAFE OPERATION

Key safety precautions for crane operation.

SECTION 2: MAINTENANCE

2-2: MAINTENANCE SCHEDULE

Time intervals for performing various maintenance tasks.

2-5: HYDRAULIC SYSTEM

Maintenance and troubleshooting for the crane's hydraulic system.

2-6: WIRE ROPE & HOOK MAINTENANCE

Inspection, lubrication, and maintenance of wire rope and hooks.

2-8: PERIODIC CRANE INSPECTION

Regular inspections to ensure safe crane operation.

2-14: EXCESSIVE LOAD LIMIT SYSTEM (ELLS) TEST PROCEDURE

Steps to test the ELLS for proper function.

SECTION 3: REPAIR

3-2: REPAIR PRECAUTIONS

Safety measures before starting any crane repair work.

3-5: HYDRAULIC SYSTEM

Guidelines for maintaining cleanliness when working on hydraulics.

3-13: VALVEBANK

Description of valvebank components and troubleshooting.

SECTION 3 A: CYLINDER REPAIR

3 A-1. CYLINDER DISASSEMBLY

Step-by-step instructions for taking apart hydraulic cylinders.

3 A-2. CYLINDER ASSEMBLY

Step-by-step instructions for reassembling hydraulic cylinders.

SECTION 4: INSTALLATION

4-2: CHASSIS PREPARATION

Steps to prepare the truck chassis for crane mounting.

4.5 MODEL SPECIFIC CRANE & HYDRAULIC INSTALLATION GUIDES

General guidance for model-specific installations.

SECTION 5: DECALS

5-2. “DANGER” DECAL DESCRIPTIONS

Explanation of hazard warning decals for operator safety.

SECTION 6: REFERENCE

INSPECTION CHECKLIST

A comprehensive list of items to inspect on the crane.

CRANE CAPACITY & STABILITY

Information on how crane capacity and stability are defined.

STABILITY TEST

Procedure for ensuring the crane's stability under load.

IMT 5020 Specifications

General IconGeneral
BrandIMT
Model5020
CategoryConstruction Equipment
LanguageEnglish

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