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IMT 2020 User Manual

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99903514:TELESCOPIC CRANE: i SECTION 0: INTRODUCTION
VOLUME 1
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: 641-923-3711
TECHNICAL SUPPORT FAX: 641-923-2424
MANUAL PART NUMBER 99903514
TELESCOPIC CRANE
OPERATION AND SAFETY
20140915
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Table of Contents

Questions and Answers:

IMT 2020 Specifications

General IconGeneral
BrandIMT
Model2020
CategoryConstruction Equipment
LanguageEnglish

Summary

Section 0: Introduction

Owner Responsibilities

Owner's duty to inform operators and others about safe operation and maintenance.

Section 1: Operation

Daily Safety Inspections

Procedures for daily safety checks of the crane.

Work Site Preparation

Steps to prepare the work site for crane operation.

Electrical Hazards

Hazards and safety precautions related to electrical powerlines.

Outrigger Operation

Operation and safety precautions for outriggers.

Crane Controls Overview

Description of the crane's control systems.

Crane Capacity and Load Limits

Information on crane load capacities and limits.

Capacity Alert System

Details about the electrically operated capacity alert system.

Anti Two-Blocking System

Information on the anti two-blocking safety system.

Troubleshooting Crane Operation

Troubleshooting common crane operation problems.

Section 2: Maintenance

Maintenance Schedule

Schedule outlining maintenance tasks and frequencies.

Lubrication Procedures

Information on lubrication requirements for the crane.

Hydraulic System Maintenance

Details and maintenance of the hydraulic system.

Hydraulic Fluid Level Check

Procedure for checking and maintaining hydraulic fluid levels.

Changing Hydraulic Oil

Procedure for changing the hydraulic oil.

Hydraulic Filter Replacement

Procedure for replacing hydraulic filters.

Hydraulic System Troubleshooting

Troubleshooting issues related to hydraulic oil viscosity.

Wire Rope & Hook Maintenance

Maintenance procedures for wire rope and hooks.

Wire Rope Inspection

Criteria and procedures for inspecting wire rope.

Periodic Crane Inspection

Periodic inspections of the crane itself.

ELLS Test Procedure

Procedure for testing the Excessive Load Limit System (ELLS).

ELLS Troubleshooting

Troubleshooting steps for the ELLS system.

Winch Troubleshooting

Troubleshooting common winch problems.

Section 3: Repair

Repair Precautions

Safety precautions to take before starting repairs.

Systematic Repair Procedure

A methodical approach to diagnosing and repairing problems.

Fasteners and Torque Values

Guidelines for selecting and torquing fasteners.

Crane Rotation System

Details and procedures for the crane rotation system.

Pin Inspection and Replacement

Inspection and replacement of critical structural pins.

Valvebank Troubleshooting

Troubleshooting steps for valvebank issues.

Section 3A: Cylinder Repair

Cylinder Disassembly Procedure

Steps for disassembling IMT cylinders.

Seal Installation Guidelines

Guidelines for proper installation of cylinder seals.

Cylinder Assembly Procedure

Steps for assembling IMT cylinders.

Section 4: Installation

Chassis Preparation

Steps to prepare the truck chassis for crane mounting.

PTO and Pump Installation

Information on PTO and pump installation.

PTO Installation Procedure

Procedure for installing the Power Take Off (PTO).

Pump Installation Procedure

Procedure for installing the hydraulic pump.

Model Specific Installation Guides

Guides for installing specific crane and hydraulic models.

Section 5: Decals

Danger Decal Descriptions

Descriptions and functions of danger decals.

Section 6: Reference

Inspection Checklist

Checklist for performing crane inspections.

Crane Capacity and Stability

Information on crane capacity and stability.

Understanding the Capacity Placard

Explanation of how to read the crane's capacity placard.

Stability Test Procedure

Procedure for performing a stability test on the crane.

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