To Next PageTo Next PageWhat to do if IMT Construction Equipment crane functions don't work?
If the crane functions, such as boom down, extension out, and winch up, are not working, it may be due to a two-blocking or overload condition. To resolve this, winch down to relieve the two-block condition. Alternatively, boom up, extend in, or winch down to relieve the overload condition.
What to do if my IMT Construction Equipment radio remote does not work?
If the radio remote isn't functioning, it could be due to the emergency stop button being pushed in or a dead remote battery. Try pulling out the emergency stop button. If that doesn't work, replace the battery with a fully charged one.
Why is my IMT Construction Equipment tethered remote not working?
If the tethered remote isn't working, several factors could be the cause. First, ensure the “Power” toggle switch is switched to “Crane”. Also, verify the tether is securely plugged into the connection in the control cabinet. If the issue persists, the tethered control might be broken; in this case, use the buttons on the valve bank to manually stow the crane.
What to do if my IMT Construction Equipment vehicle tires sink into the ground?
If the vehicle tires are sinking into the ground, it is likely due to an unstable work area. Reposition the truck to more stable ground, or use blocks under the tires for added support.
Why don't my hydraulic outrigger controls function on my IMT Construction Equipment?
If the hydraulic outrigger controls aren't working, the crane may not have hydraulic power. Engage the PTO (Power Take-Off) to power the crane’s hydraulic system.
General| Brand | IMT |
|---|---|
| Model | 1015 |
| Category | Construction Equipment |
| Language | English |
Provides general information for crane operation and safety procedures.
Details daily, weekly, and monthly safety inspection procedures for crane components.
Emphasizes the importance of work site preparation for safe operation.
Outlines hazards and precautions when operating near power lines.
Guides on the procedure for starting the crane operation.
Instructions for engaging the PTO for automatic and manual transmissions.
Procedure for safely disengaging the PTO.
Procedure for breaking in the rotator worm gear for new crane models.
Overview of crane controls, including radio and tethered remote operations.
Details on operating the radio remote control functions.
Instructions for replacing the battery in the radio remote control handset.
Information on using the tethered backup handset for radio remote control.
Operating instructions for tethered remote controls.
Operating instructions for electric cranes with tethered remote controls.
Defines crane capacity and load limits based on placards and charts.
Explains the Reduced Capacity Lift Chart and its use.
Details the electrically operated capacity alert system and its function.
Describes the anti two-blocking system and daily checks for operation.
Instructions for changing the crane line configuration from double to single-part.
Provides a step-by-step guide for performing crane operations.
Lists common crane operation problems and their solutions.
Details the procedures for safely shutting down the crane.
Outlines qualifications and requirements for crane operators.
Provides guidance for operating the crane in various adverse conditions.
Specific precautions for operating the crane in dusty or sandy environments.
Maintenance advice for operating in high humidity or salt air conditions.
Considerations for operating the crane at high altitudes.
Procedures for operating the crane in cold weather conditions.
Illustrates and describes hand signals for crane operation communication.
Summarizes critical safety notes for crane operation and equipment.
Guidelines to prevent fires during crane operation and maintenance.
General guidelines and precautions for performing maintenance.
Provides a schedule for routine maintenance tasks based on time intervals.
Details lubrication requirements, products, and intervals for crane components.
Identifies specific lubrication points and decal locations on the crane.
Covers hydraulic system specifications, maintenance, and troubleshooting.
Specifies the required hydraulic oil quality and viscosity.
Recommends hydraulic oil for operation below -25°F.
Procedure for checking and maintaining the hydraulic fluid level.
Guidelines for identifying and addressing hydraulic fluid deterioration.
Step-by-step instructions for changing the hydraulic oil and purging the system.
Procedure to remove trapped air from the hydraulic system.
Explains the function and safety of the hydraulic system relief valve.
Describes cylinder holding valves and how to check their serviceability.
Details the schedule and procedure for hydraulic filter replacement.
Troubleshooting common hydraulic system problems related to oil viscosity.
Covers maintenance procedures for wire rope and hooks.
Guidelines for regular wire rope inspection and criteria for use.
Instructions for lubricating wire rope to protect against wear.
Procedures for repairing or replacing wire rope based on inspection findings.
Conditions under which wire rope must be replaced.
Information on wire rope sling types, ratings, and safe usage.
Explains wire rope lay direction and its importance for winch spooling.
Maintenance requirements for crane hooks and latches.
Emphasizes the need for periodic inspection of the carrier vehicle.
Details on periodic crane inspection using a checklist.
Lists additional inspections required every three months or under heavy use.
Inspection guidelines for tethered remote controls to check for corrosion.
Methods for controlling corrosion on crane metal surfaces and components.
Recommendations for long-term storage to preserve hydraulic system components.
Safety information and precautions for handling cleaning and lubricating chemicals.
Procedure for testing the Excessive Load Limit System (ELLS) for proper function.
Troubleshooting steps for issues with the ELLS system.
Diagnoses and solutions for common winch operation problems.
General information and precautions for performing service and repair.
Safety precautions to follow before starting repairs on the crane.
Outlines a systematic approach to diagnosing and repairing crane issues.
Importance of cleanliness for preserving crane life and preventing damage.
Guidelines for working on the hydraulic system to prevent contamination.
Information on selecting and torquing fasteners correctly.
Procedure for removing and replacing the crane base assembly.
Details on worm drive winches, including oil requirements and removal.
Instructions for removing and replacing the worm drive winch.
Information on planetary winches, including oil change intervals.
Description of crane rotation systems and applicable models.
Procedure for removing the crane rotation system.
Instructions for setting backlash on specific IMT base and worm drive models.
Procedure for setting worm end play and backlash on integral base models.
Instructions for removing and replacing turntable gears on specific models.
Procedure for removing and replacing pinion and drive gear bushings.
Instructions for removing and replacing rotation motor and counterbalance valve.
Information on wear pads, their location, and replacement procedure.
Details on critical structural pins, inspection, and removal procedures.
Information on bearing types and inspection/replacement procedures.
Identifies bearing types used on various crane models.
Procedure for inspecting and replacing bearings and bushings.
Overview of valvebank components and troubleshooting.
Describes operating characteristics of valvebank components.
Troubleshooting steps for issues with the valvebank.
Procedure for replacing a single valve in the valvebank.
Instructions for removing and replacing the entire valvebank assembly.
Procedure for removing and replacing the lower cylinder.
Instructions for removing and replacing external extension cylinders.
Procedure for removing and replacing internal cylinders.
Instructions for removing and replacing the lower boom assembly.
Procedure for removing and replacing wire rope based on inspection.
Lists specialized tools required for cylinder disassembly and repair.
Step-by-step instructions for disassembling inner, outer, extension, and stabilizer cylinders.
Detailed instructions for assembling cylinder components and seals.
General guidelines for preparing the truck chassis for crane installation.
Steps for preparing the truck chassis, including clearance and mounting space.
Information on truck frame selection and reinforcement for crane loads.
Covers PTO and pump installation requirements and considerations.
Guides on selecting and installing the Power Take Off (PTO).
Instructions for installing the hydraulic pump.
Considerations for selecting and installing auxiliary driveshafts.
Determining required engine RPM for proper crane pump speed.
General guide for specific IMT crane and hydraulic installations.
General information for model-specific crane installations.
Details on chassis requirements for crane mounting.
Specific installation instructions for the Model 1015 crane.
Specific installation instructions for the Model 2020 crane.
Specific installation instructions for the Model 3020 crane.
Specific installation instructions for the Model 3820 crane.
Specific installation instructions for the Model 5020 crane.
Specific installation instructions for the Model 6020 crane.
Installation instructions for Models 5525, 6025, and 6625 cranes.
Hydraulic installation for specific crane models.
Specific installation instructions for the Model 7020 crane.
Specific installation instructions for the Model 7025 crane.
Hydraulic and electrical installation for Models 7020 and 7025.
Illustrates common placement of decals used on telescoping cranes.
Describes 'DANGER' decals, their function, location, and consequences.
Describes instructional decals relevant to maintenance and operation.
A comprehensive checklist for crane inspections (Daily, Monthly, Quarterly, Annual).
Defines crane capacity and stability factors based on placards and conditions.
Explains how to interpret information on a sample crane capacity placard.
Procedure for performing a crane stability test according to SAE J765a.
Provides torque values for fine and coarse thread bolts in foot-pounds.
Provides torque values for fine and coarse thread bolts in kilogram-meters.
Illustrates the sequence for tightening turntable bearing fasteners.
Conditions and procedure for inspecting turntable bearings for wear.
Defines terms used to describe directions associated with crane operation.
Table of common conversion factors for units of measure.
