Assembly (Cont'd)
62 Fit a new gasket 25. Fit layshaft end cover 24, torque
tighten retaining bolts 22 (6 off) to 56 Nm (41.3 lbf ft.
63 Fit adaptor block assembly 11 and new gasket 12 to
the rear casing. Secure with setscrews 10 and torque
tighten to 10 Nm (7.4 lbf ft).
64 Fit new 'O' rings 9 to the underside of solenoid valve 8.
Fit solenoid onto the adaptor block assembly 11,
ensuring that 'O' rings remain in position in solenoid
base. Secure solenoid using spacers 7 and cap screws
6 (4 off). Torque tighten to 5.8 Nm (4.3 lbf ft).
65 Fit a new gasket 5 to a clean suction strainer 4 and
insert into the casing. Apply JCB Threadlocker and
Sealer to the threads of setscrews 3 (2 off) and torque
tighten to 10 Nm (7.4 lbf ft).
66 Torque tighten the output yoke and brake disc
attachment bolts 13 to 350 Nm (258.2 lbf ft).
67 Fit drain plug 1 with new sealing washer 2. Torque
tighten to 102 Nm (75.2 lbf ft).
68 Fit a new oil filter.
61 - 8
Section F Transmission
9803/7130
Section F
61 - 8
Issue 1
Syncro Shuttle Gearbox
S203970
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