Jconcepts BJ4 - Page 17

FRONT A-ARM
x 2
4-40 MINI
LOCKNUT
x 2
2-56 x 1/8"
BUTTON HEAD
x 4
FRONT HINGE
PIN BRACE
x 1
PIVOT SLEEVE
x 2
FRONT SHOCK TOWER
x 1
STEERING AND CASTER BLOCK ASSEMBLY:
NOTE: USE COMPLETED FRONT CVD'S FOR THIS STEP
KING PIN
x 4
.030 ALUMINUM
WASHER
x 4
STEERING BLOCK,
LEFT & RIGHT
x 1 EACH
4-40 x 1/4"
BUTTON HEAD
x 2
CASTOR BLOCK,
LEFT & RIGHT
x 1 EACH
BALL CUP
x 12
TITANIUM TURNBUCKLE
2.00" (CAMBER)
x 2
HINGE PIN 1.55"
(FRONT INNER)
x 2
4-40 x 3/8"
BUTTON HEAD
x 2
SHORT
BALL END
x 4
1. .050" ALLEN WRENCH
2. 1/16" ALLEN WRENCH
3. 5/64" ALLEN WRENCH
4. NEEDLE NOSE PLIERS
5. 3/16" NUT DRIVER
BALL END DUST COVER
x 14
HINGE PIN 1.OO"
(FRONT OUTER)
x 2
TITANIUM TURNBUCKLE
1.775" (STEERING)
x 2
1. INSTALL ONE 3/16 X 3/8 BEARING ONTO THE CVD AXLE. SLIDE THE AXLE
ASSEMBLY INTO THE BACK OF THE STEERING BLOCK.
2. IN ORDER, SLIDE A BEARING SPACER, 3/16 X 3/8 BEARING, AND CVD FRONT HEX
ONTO THE CVD AXLE.
3. PRESS THE BEARING INTO THE STEERING BLOCK AND INSERT A ROLL PIN THROUGH
THE GROOVE IN THE CVD HEX AND INTO THE AXLE.
5. PARTIALLY THREAD A FRONT WHEEL NUT ON THE AXLE.
6. SLIDE THE CVD BONE THROUGH THE CASTER BLOCK. WHEN ANGLED CORRECTLY,
THE CVD BONE WILL DROP THROUGH THE CASTER BLOCK FREELY. FIT THE STEERING
BLOCK OVER THE CASTOR BLOCK AND FASTEN IT USING TWO KING PIN SCREWS.
7. SLIDE ONE .030" WASHER ON EACH OF TWO SHORT BALL ENDS. THREAD ONE BALL
END WITH WASHER INTO THE CASTOR BLOCK.
(APPLY A SMALL AMOUNT OF THREAD LOCKING COMPOUND)
8. SLIDE ONE SHORT BALL END WITH WASHER INTO THE STEERING BLOCK. SECURE IT
WITH ONE 4-40 MINI LOCKNUT.
9. CHECK TO MAKE SURE STEERING BLOCK PIVOTS FREELY.
10. REPEAT FOR THE OPPOSITE SIDE ASSEMBLY.
ATTENTION! NOTE DIRECTION OF STEERING BLOCK AND CASTOR BLOCK
3/16 x 3/8 BEARING
3/16 x 3/8 BEARING
KING PIN
x 2
4-40 X 5/16"
SOCKET HEAD
x 4
3/ 16 X 3/8 RUBBER
SEALED BEARING
x 4
REAR SHOCK TOWER
x 1
FRONT END COMPONENTS
BAG E TOOLS USED
STEP 1