Jconcepts BJ4 - Rear Suspension Assembly; Hub Carrier Assembly Process

LONG BLACK
BALL END
x 2
REAR A-ARM
LEFT & RIGHT
x 1 EACH
REAR END COMPONENTS
HUB CARRIER
LEFT & RIGHT
x 1 EACH
2-56 x 1/8"
BUTTON HEAD
x 2
HINGE PIN 1.O6"
(REAR OUTER) x 2
TITANIUM TURNBUCKLE
2.00" (CAMBER) x 2
1. .050" ALLEN WRENCH
2. 1/16" ALLEN WRENCH
3. 5/64" ALLEN WRENCH
4. NEEDLE NOSE PLIERS
5. 3/16" NUT DRIVER
.030 NYLON
WASHER
x 4
4-40 MINI
LOCKNUT
x 2
HINGE PIN 2.00"
(REAR INNER) x 2
BEARING SPACER
x 2
HUB CARRIER ASSEMBLY:
1. SLIDE TWO SMALL AXLE SHIMS AND ONE 3/16 x 3/8
BEARING ON TO THE CVD AXLE. SLIDE THE AXLE
ASSEMBLY INTO THE BACK OF THE HUB CARRIER.
2. IN ORDER, SLIDE A BEARING SPACER, 3/16 x 3/8
BEARING, AND ONE THICK AXLE SHIM ONTO THE
CVD AXLE.
3. PRESS THE BEARING INTO THE HUB CARRIER AND
INSERT A ROLL PIN INTO THE AXLE.
4. PARTIALLY THREAD A REAR WHEEL NUT ON THE AXLE.
5. THREAD ONE LONG BLACK BALL END INTO THE MIDDLE
HOLE ON THE HUB CARRIER. SECURE IT USING ONE 4-40
MINI LOCK NUT. REFER TO ILLUSTRATION FOR LOCATION.
6. REPEAT FOR THE OPPOSITE ASSEMBLY.
NOTE: USE COMPLETED REAR CVD'S FOR THIS STEP
ATTENTION!
LONG BLACK
BALL END
THIN AXLE SHIMS
x 2
ROLL PIN
THIS IS A LEFT SIDE ASSEMBLY ILLUSTRATION, NOTE
DIRECTION AND CONFIGURATION OF HUB CARRIER
ATTENTION!
THIS IS A LEFT SIDE ASSEMBLY ILLUSTRATION, NOTE
DIRECTION OF HUB CARRIER AND SUSPENSION ARM
4-40 x 1/8"
SET SCREW
2-56 x 1/8"
BUTTON HEAD
1. ALIGN THE REAR A-ARMS BETWEEN THE REAR SUSPENSION MOUNTS.
SLIDE THE REAR INNER HINGE PINS INTO PLACE AND SECURE THEM
WITH WITH THE 4-40 SET SCREWS. (APPLY A SMALL AMOUNT OF
THREAD LOCKING COMPOUND)
2. POSITION THE HUB CARRIER ASSEMBLY AS SHOWN AND SLIDE THE
REAR OUTER HINGE PINS PARTIALLY THROUGH THE HUB CARRIERS.
POSITION TWO .030" NYLON WASHERS BEHIND EACH HUB
CARRIER AND CONTINUE TO PUSH THE HINGE PIN THROUGH
THE WASHERS INTO THE A-ARM.
3. CAPTURE THE OUTER HINGE PINS BY INSERTING A 2-56 x 1/8"
BUTTON HEAD SCREW INTO EACH A-ARM.
4. PUT BALL END DUST COVERS ON ALL OF THE REAR
SUSPENSION BALL ENDS.
5. MAKE SURE THE A-ARMS AND HUB CARRIERS PIVOT FREELY.
REAR SUSPENSION ASSEMBLY:
BAG F
TOOLS USED
STEP 1
STEP 2