Jconcepts BJ4 - Front Suspension Assembly; Front Suspension Assembly Steps

FRONT SUSPENSION ASSEMBLY:
1. USE REFERENCE ILLUSTRATION BELOW TO PREPARE THE TWO PIVOT SLEEVES.
2. INSERT BOTH PIVOT SLEEVES INTO THE FRONT BULKHEAD.
3. ALIGN THE FRONT A-ARMS WITH THE PIVOT SLEEVES AND PRESS THE FRONT INNER HINGE PINS INTO PLACE.
4. SLIDE THE FRONT HINGE PIN BRACE OVER THE FRONT INNER HINGE PINS UNTIL IT PRESSES AGAINST THE FRONT
BULKHEAD. NOTE THE DIRECTION AND LOCATION OF THE 2-56 HOLES IN THE ILLUSTRATION BELOW.
5. ATTACH THE FRONT SHOCK TOWER USING TWO 4-40 x 3/8" BUTTON HEAD SCREWS AT THE BOTTOM AND TWO
4-40 x 1/4" BUTTON HEAD SCREWS AT THE TOP. (APPLY A SMALL AMOUNT OF THREAD LOCKING COMPOUND)
6. CAPURE THE FRONT INNER HINGE PINS BY INSERTING TWO 2-56 x 1/8" BUTTON HEAD
SCREWS INTO THE FRONT HINGE PIN BRACE.
7. CHECK TO MAKE SURE SUSPENSION ARMS PIVOT FREELY.
4-40 x 1/4"
BUTTON HEAD
x 2
FRONT INNER
HINGE PIN
x 2
(APPLY A SMALL AMOUNT OF
THREAD LOCKING COMPOUND)
2-56 x 1/8"
BUTTON HEAD
x 2
IF NECESSARY, REMOVE A
SMALL AMOUNT OF MATERIAL
FROM THE EDGE OF EACH PIVOT
SLEEVE UNTIL IT FITS FLAT AGAINST
THE FRONT BULKHEAD.
VERY CRITICAL FIT!
(APPLY A SMALL AMOUNT OF
THREAD LOCKING COMPOUND)
COMPARE FRONT SUSPENSION ASSEMBLY
4-40 x 3/8"
BUTTON HEAD
x 2
STEP 2
STEP 3