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G6-42A
JLG G6-42A Supplemental Repair Manual
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An Oshkosh Corporation Company
Drive Axle
Models
3507, 3508, 3509,
3512, 3513, 4007,
4008, 4009, 4012,
4013, 4017, G6-42A
,
642, TF6-42, TL642,
& TL642C
JLG - 31200162
Component Manufacturer
ASM-0025E
Revised
May 6, 2015
Supplemental R
epair Manual
2
Table of Contents
Default Chapter
5
Table of Contents
5
Introduction
9
Specifications
11
Definition of Viewpoints
11
Data Plate
11
Conversion Tables
12
Torque Specifications
13
Coarse Pitch
13
Fine Pitch
13
Wheel Nut Tightening Torques
14
Maintenance
15
Maintenance Points
15
Maintenance Intervals
16
Adjustment and Checks
16
Lubricant & Sealant Specifications
17
Safety Precautions
19
Checking Wear and Replacing the Braking Discs
21
Exploded View
21
Disassembly
22
Assembly
24
Special Tools
26
Complete Steering Case
27
Exploded View
27
Disassembly
28
Assembly
29
Double U-Joint
31
Exploded View
31
Disassembly
32
Assembly
33
Special Tools
35
Planetary Reduction Gear
37
Exploded View
37
Disassembly
38
Assembly
42
Special Tools
46
Steering Cylinder
49
Exploded View
49
Optical Sensor and Magnetic Sensor
50
Disassembly
51
Assembly
54
Special Tools
60
Differential Unit
63
Exploded View
63
Disassembly
64
Assembly
66
Special Tools
68
Bevel Pinion
69
Exploded View
69
Disassembly
70
Assembly
73
Special Tools
79
Manual Emergency Relase
85
Exploded View
85
Release
86
Adjust
87
Mechanical Parking Brake
89
Exploded View
89
Disassembly
90
Assembly
92
External Hydraulic Negative Brake
95
Exploded View
95
Disassembly
96
Assembly
97
External Hydraulic Negative Brake with Quick Release
99
Exploded View
99
Disassembly
100
Assembly
102
Incoming Drum Brake
105
Exploded View
105
Disassembly
106
Assembly
108
Special Tools
110
4" Incoming Brake (2 and 3 Function Versions)
113
Exploded View
113
Disassembly
114
Assembly
118
Special Tools
124
Normal Differential Unit
127
Exploded View
127
Disassembly
128
Assembly
130
Special Tools
133
Limited Slip Differential Unit (25% and 45%)
135
Exploded View
135
Disassembly
136
Assembly
139
Special Tools
142
Hydraulic Differential Lock
145
Exploded View
145
Disassembly
146
Assembly
149
Special Tools
151
Hydraulic Negative Brake
153
Exploded View
153
Disassembly
154
Assembly
157
Incorporated Reduction Gear and Pinion 602
163
Exploded View
163
Disassembly
164
Assembly
168
Special Tools
171
Other manuals for JLG G6-42A
Replacement Instructions
4 pages
5
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JLG G6-42A Specifications
General
Maximum Lift Capacity
6, 600 lbs
Maximum Lift Height
42 ft
Drive Speed
20 mph
Lift Capacity
6, 600 lbs
Fuel Type
Diesel
Engine Power
74 hp
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