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Johnson 40-6526 - User Manual

Johnson 40-6526
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©2019 Johnson Level & Tool - Rev. 3 1
Electronic Self-Leveling Horizontal &
Vertical Rotary Laser
Model Nos. 40-6526, 40-6529, 40-6534,
40-6544, 99-028K
Instruction Manual
Congratulations on your choice of this Electronic Self-Leveling Horizontal &
Vertical Rotary Laser. We suggest you read this instruction manual thoroughly
before using the instrument. Save this instruction manual for future use.
This tool emits one rotating laser beam plus one plumb beam and is ideal for
laying out indoor or outdoor construction projects.
This is a Class IIIa laser tool and is manufactured to comply with CFR 21, parts
1040 .10 and 1040 .11 as well as international safety rule IEC 285.
English 2019_Manuals 3/27/19 10:23 AM Page 1

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Summary

Kit Contents

Features and Functions

Safety Instructions

Location of Part;Components

Operating Instructions

Battery Installation

Instructions for installing batteries in the remote control and laser unit.

Charging the Rechargeable Batteries

Procedure for charging the rechargeable battery pack.

Instrument Usage

Steps for placing and powering on the laser unit for operation.

Using the Product

Operating Panels Overview

Overview of the laser's control panel and remote control buttons.

Power On;Off and Indicators

How to turn the unit on/off, low battery, and range alarms.

Tilt Mode Operation

Using the tilt mode and its associated indicators and functions.

Speed Adjustment and Scan Mode

Adjusting rotation speed, scan mode, and scan line direction.

Slope Mode Functionality

Detailed instructions for using the X and Y direction slope modes.

Timed Auto-off and Remote Control

Covers timed auto-off, remote shield, and vertical mode operation.

Accuracy Check

X & Y Direction Accuracy Check

Step-by-step guide to check the laser's accuracy in X and Y directions.

Technical Specifications

Application Demonstrations

Troubleshooting

Care and Handling

Product Warranty

Warranty Registration

Accessories

Summary

Kit Contents

Features and Functions

Safety Instructions

Location of Part;Components

Operating Instructions

Battery Installation

Instructions for installing batteries in the remote control and laser unit.

Charging the Rechargeable Batteries

Procedure for charging the rechargeable battery pack.

Instrument Usage

Steps for placing and powering on the laser unit for operation.

Using the Product

Operating Panels Overview

Overview of the laser's control panel and remote control buttons.

Power On;Off and Indicators

How to turn the unit on/off, low battery, and range alarms.

Tilt Mode Operation

Using the tilt mode and its associated indicators and functions.

Speed Adjustment and Scan Mode

Adjusting rotation speed, scan mode, and scan line direction.

Slope Mode Functionality

Detailed instructions for using the X and Y direction slope modes.

Timed Auto-off and Remote Control

Covers timed auto-off, remote shield, and vertical mode operation.

Accuracy Check

X & Y Direction Accuracy Check

Step-by-step guide to check the laser's accuracy in X and Y directions.

Technical Specifications

Application Demonstrations

Troubleshooting

Care and Handling

Product Warranty

Warranty Registration

Accessories

Overview

The Johnson Electronic Self-Leveling Horizontal & Vertical Rotary Laser is a precision tool designed for laying out indoor or outdoor construction projects. It emits one rotating laser beam and one 90° split beam, offering both horizontal and vertical working modes with electronic self-leveling.

Function Description:

The laser features a large electronic self-leveling range of ±5°. If the unit is beyond this range, the laser beam flashes, rotation stops, and an audible alarm activates, ensuring accuracy. It operates with two rotational speeds: 300 and 800 RPM. A scan function allows adjustment of the scan size and direction, and a fine self-calibration function is included. An out-of-level alarm further ensures working accuracy. The "Tilt Mode" is a crucial feature: if the laser is bumped, it will stop rotating and flash, alerting the user to potential height changes and maintaining work accuracy. A slope function enables users to perform slope measurements in both X and Y axes. The device is designed to be dust and rain resistant, making it suitable for various job site conditions.

Important Technical Specifications:

  • Laser Wavelength: 635nm±10nm for models 40-6526, 40-6529, 40-6534, 99-028K (red beam); 532nm±10nm for model 40-6544 (green beam).
  • Laser Classification: Class IIIa.
  • Maximum Power Output: ≤5mW.
  • Accuracy: ±1/8"/100 ft.
  • Interior Range: Up to 200 ft. diameter for red beam models (40-6526, 40-6529, 40-6534, 99-028K); up to 400 ft. diameter for green beam model (40-6544).
  • Exterior Range: Up to 1500 ft. diameter with red detector (for 40-6526, 40-6529, 40-6534, 99-028K); up to 1200 ft. diameter with green detector (for 40-6544). Detectors are not included with all models.
  • Remote Range: Up to 200 ft. diameter (remote not included with 40-6526).
  • Slope: ±5°.
  • Self-Leveling Range: ±5°.
  • Power Supply: Rechargeable NiMH battery pack and 6.4V adapter (included in some models), or 4 "C" alkaline batteries (included in 40-6526).
  • Battery Life: 24 hours with rechargeable battery pack, 40 hours with 4 "C" alkaline batteries.
  • Dimensions: 8.62" x 6.29" x 7.95".
  • Weight: 4.4 lbs.
  • Operating Temperature: 14°F to 113°F (for 40-6526, 40-6529, 40-6534, 99-028K); 32°F to 104°F (for 40-6544).
  • Tripod Thread: 5/8" – 11.
  • Rotation Speeds: 300 and 800 RPM.
  • Laser Beam Modes: 0°, 30°, 60°.
  • IP Rating: 54.

Usage Features:

The laser can be powered on by pressing the power button, which illuminates the power indicator LED. The unit then automatically levels itself and begins rotation. Pressing the power button again turns the unit off. A remote control (not included with 40-6526) can also be used to power down the laser beam and rotating beacon, though it does not fully power off the laser. A blinking battery indicator LED signals low battery, prompting replacement or recharging. If the laser is inclined beyond its ±5° auto-leveling range, an audible alarm sounds, rotation stops, and the beam flashes, requiring repositioning.

The "Tilt Mode" is activated after the laser self-levels and begins to rotate. The TILT symbol LED blinks for 30 seconds; if moved during this time, it re-levels. After 30 seconds, the TILT symbol LED becomes solid. If moved when solid, rotation stops, the beam blinks, and the TILT symbol LED blinks quickly, indicating a height change. Pressing the tilt reset button re-levels the laser and restarts TILT mode.

Speed adjustment allows switching between 800 RPM (highest speed) and 300 RPM (low speed) via the laser keypad or remote. High speed is recommended with a laser detector, while low speed is better for indoor use with the naked eye or laser enhancement glasses.

The scan mode is activated by pressing the scan mode button. Subsequent presses cycle through a shorter bright laser line and a bright laser point. To return to rotating, the speed adjustment button is pressed. The scan line can be rotated clockwise or counter-clockwise using dedicated buttons on the keypad or remote.

Slope mode allows for X and Y direction slope adjustments. Pressing the slope mode button once enters X-direction slope mode, turning on the X LED and disabling self-leveling. Buttons allow shifting the slope angle left or right. A second press selects Y-direction slope, turning on the Y LED, with buttons to shift the slope angle front or back. Pressing and holding the slope mode button returns the unit to normal operation. Holding the slope mode button for three seconds enters single slope mode, where the X-axis LED is on and the Y-axis LED flashes, allowing X-axis sloping while the laser self-levels.

A timed auto-off function puts the unit into sleep mode (rotating beacon and laser beam powered down) by pressing the remote's power button once. If in sleep mode for 30 continuous minutes, the unit automatically turns off. A second press of the remote's power button exits sleep mode and enters self-level mode. A remote control shield key disables remote control signals when pressed.

For vertical mode operation, the laser is placed on a flat surface with the keypad facing up.

Maintenance Features:

This laser unit is a precision tool requiring careful handling. It should be protected from shock, vibrations, and extreme temperatures. Always turn the unit off before moving or transporting it. For extended storage (over 3 months), batteries should be removed to prevent deterioration. The unit should always be stored in its case when not in use and kept dry. The laser output window should be kept clean and dry, using a soft, dry cloth. Harsh chemicals, strong detergents, or cleaning solvents should not be used.

The user is responsible for verifying the instrument's calibration before each use. An accuracy check procedure is provided to ensure the laser is within tolerance (±1/8" at 50'). If the laser is found to be out of tolerance, Johnson's authorized service center should be contacted for calibration. Attempting to repair or disassemble the tool by unqualified persons will void the warranty. Only original Johnson® parts and accessories should be used.

Troubleshooting guidance is provided for common issues such as the unit not powering on, powering on briefly, laser not spinning, flashing/beeping, remote control not working, unit inaccuracy, and dim laser beam. Solutions include replacing/charging batteries, securing battery cases, repositioning the unit, exiting slope mode, or contacting a service technician for calibration.

Johnson 40-6526 Specifications

General IconGeneral
BrandJohnson
Model40-6526
CategoryMeasuring Instruments
LanguageEnglish

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