Johnson JPC-5100 - Poly-V Belt 500;440 J8

POLY V BELT 500/440 J8 REPLACEMENT PROCEDURE (JPC/B)
Tools required:
u Philips
screwdriver
u Hex key (4mm)
u Open end
wrench
(14mm)
u Crank extractor
u Coin
u Open-end
wrench
(14&17 mm)
Procedure:
1. Remove the crank cover
and screw, then remove the
crank. (Refer to page 3-5)
Loosen the screws
from the side cover with the
screwdriver, then remove
footpad, guard and side
cover.
2. Loosen the screws from
the front pulley by using the
hex key (4mm) and the fit-in
screw of idler spring by
using screwdriver (The
spring replacement is
dangerous. Take special
cautions during the operation
so you will not damage both
you and other parts), then
remove the front pulley.
3. Remove the 500(440 for JPB-5100) J8 belts from the
pulley and replace with the new 500(440)J8 belt
4. Reverse step 1-3 to install the parts.
3-8 Revision: 1.0 Date: 2001/06/01