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Jonsered 6000+ User Manual

Jonsered 6000+
48 pages
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Read through this manual carefully and make
sure that you have understood the contents
before you use the one-man sawmill.
Operator's manual
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Jonsered 6000+ Specifications

General IconGeneral
BrandJonsered
Model6000+
CategorySaw
LanguageEnglish

Summary

Introduction

Manual Overview

Details the scope and content covered in the operator's manual.

Symbols and Markings

Manual Symbols

Explains the meaning of various symbols used within the operator's manual.

Warning Decals

Illustrates and describes the warning decals found on the one-man sawmill.

Safety Instructions

General Safety Warnings

Provides critical warnings about improper use and potential injuries from the sawmill.

Personal Protective Equipment

Lists essential safety equipment required for operating the sawmill.

Operational Safety

Sawmill Safety Equipment

Details the importance and function of the sawmill's built-in safety devices and guards.

Fuel Handling Safety

Outlines hazardous properties of fuel and specific safety regulations for handling it.

Safety During Operation

Lists safety precautions to observe before and during sawmill operation.

User Requirements

Specifies qualifications and conditions for individuals operating the sawmill.

Risk Zone Definition

Defines the operational risk zone and requirements for keeping it clear.

Grinding Device Safety

Grinding Device Precautions

Safety instructions specific to the operation and maintenance of the grinding device.

Sawmill Component Overview

Main Sections

Identifies the two main sections of the sawmill: carriage and rails.

Key Components

Lists and illustrates major components of the sawmill, including safety devices.

Sawmill Parts Details

Tools and Accessories

Lists and identifies various tools and accessories supplied with the sawmill.

Grinding Device Parts

Details components of the grinding device, including motors, feed mechanisms, and adjustments.

Sawmill Assemblies

Carriage Details

In-depth description of the sawmill carriage, its components, and construction.

Stand Structure

Explanation of the sawmill stand's construction and its role in stability and movement.

Height Adjustment Mechanism

Detailed explanation of the height adjustment system, including crank and scale.

Sawmill Controls and Blades

Steering Handle and Controls

Details the steering handle, brake, throttle, and emergency stop controls.

Blade Wheel Assembly

Explains the saw blade wheels, bearings, and scrapers for smooth operation.

Saw Blade and Guides

Describes the saw blade and the function of the two blade guides for positioning.

Sawmill Systems

Tanks (Fuel and Cleaning)

Details the location and function of the fuel and cleaning liquid tanks.

Motor Operation

Describes the air-cooled two-stroke motor, its coupling, and operating requirements.

Exhaust System

Explains how the exhaust system directs gases away from the operator.

Rail and Log Handling

Rail Assembly Details

Explains the two-section rail assembly, cross-beams, and connection methods.

Log Handling Features

Describes the log lifter, log locking device, and folding stops for securing logs.

Sawmill Safety Features

Blade Wheel Guards

Details the plastic cowls protecting the saw blade wheels.

Saw Blade Guards

Explains the upper and lower guards for the saw blade's cutting path.

Brake System

Describes the automatic brake mechanism that stops the saw blade.

Muffler and Exhaust Guard

Explains the function of the muffler and the guard for the hot exhaust pipe.

Additional Safety Components

Rail Stops and Guards

Details the rail stops and guards that prevent accidents and keep rails clean.

Chain Guard and Stop Control

Explains the chain guard for height adjustment and the emergency stop control.

Grinding Device Description

Grinding Device Overview

Introduces the grinding device and its main components.

Grinding Device Sections

Details the fixed section, moving parts, and forward feed device of the grinder.

Saw Blade Tools

Setting Tongs Usage

Explains the function and factory adjustment of the setting tongs for saw blade teeth.

Installation Procedures

Unpacking and Parts Check

Steps for unpacking the sawmill and verifying all parts are present and undamaged.

Site Selection and Rail Setup

Guidance on choosing a location and laying out/securing rail sections.

Saw Carriage Installation

Mounting the Saw Carriage

Detailed steps for safely placing the heavy saw carriage onto the assembled rails.

Adjusting Carriage Position

Instructions for mounting and adjusting guide wheels and rail guards for proper alignment.

Component Installation

Fuel Tank Installation

Steps for securely mounting the fuel tank and connecting the fuel line.

Steering Handle Installation

Guidance on mounting the steering handle, checking play, and wire routing.

Saw Blade Installation

Saw Blade Mounting

Step-by-step guide for safely mounting the saw blade, including tensioning and alignment.

Scale Installation

Scale Mounting and Adjustment

Detailed steps for mounting the scale on the saw carriage and adjusting its position.

Fuel Handling

Fuel Safety Warnings

Critical safety information regarding fuel hazards and prohibited actions during filling.

Gasoline and Oil Mixture

Guidance on using the correct mixture of gasoline and two-stroke oil for the motor.

Fuel Management

Two-Stroke Motor Oil

Advice on choosing appropriate two-stroke motor oil and recommended mixing ratios.

Fuel Mixing and Filling

Detailed instructions on mixing fuel and safely filling the fuel tank.

Starting and Stopping

Starting the Motor

Step-by-step guide for starting the motor from cold or warm states.

Stopping the Motor

Procedure for safely stopping the motor using the stop switch and brake handle.

General Sawing Operations

Securing the Log

Detailed instructions on securing the log using stops and locking devices for sawing.

Sawing Techniques

Calculating Saw Yield

Method for determining lumber yield based on log measurement and saw blade thickness.

Using the Saw

Instructions for setting saw height, cleaning logs, positioning blade guides, and checking fluids.

Sawing Process

Sawing Slabs

Guides on starting the motor, sawing slabs, and adjusting height for subsequent cuts.

Log Rotation and Securing

Steps for rotating logs and securing them for different sawing operations.

Board Cutting and Trimming

Cutting Timber into Boards

Instructions for cutting timber blocks into boards, noting blade height compensation.

Trimming Board Edges

Method for trimming board edges simultaneously by securing them against a stop.

Maintenance - Initial Run and Carburetor

Trial Run Procedure

Guidelines for the initial trial run, including warnings and basic setting information.

Carburetor Operation

Explains carburetor function, adjustment possibilities (L, H, T jets), and conditions for adjustment.

Maintenance - Carburetor Adjustment

Low Speed Needle (L)

How to adjust the low-speed jet for optimal idling and acceleration.

High Speed Needle (H)

Steps for adjusting the high-speed jet to ensure proper engine power and prevent damage.

Idling Speed (T)

Procedure for fine-tuning the idling speed screw for smooth engine operation.

Maintenance - Air Filter and Spark Plug

Air Filter Maintenance

Importance of cleaning the air filter, procedure, and replacement criteria.

Spark Plug Maintenance

How spark plug condition affects engine performance and steps for cleaning and gap adjustment.

Maintenance - Cooling and Winter Use

Cooling System Care

Steps for cleaning the cooling system components to prevent overheating.

Winter Operating Precautions

Special measures for winter use, including reducing air inlet and preheating intake air.

Maintenance - Starter Device

Starter Device Procedures

Safety warnings and procedures for changing starter cords, springs, and assembling the starter.

Maintenance - Saw Blade Care

Saw Blade Removal and Cleaning

Instructions for removing the saw blade, cleaning it, and checking for cracks.

Saw Tooth Setting

Guidelines for setting saw teeth to specified dimensions for optimal performance.

Maintenance - Setting Tongs

Using Setting Tongs

Detailed instructions on using setting tongs for precise saw tooth adjustment.

Maintenance - Saw Blade Sharpening

Saw Blade Sharpening Overview

Importance of sharpening, setting teeth, and maintaining original tooth form.

Sharpening Angles and Radii

Specifies required radii, taper angles, and side plate angles for blade sharpening.

Maintenance - Grinding Unit

Grinding Unit Setup

Instructions for placing the grinding unit, connecting power, and ensuring correct rotation.

Grinding Unit Operation

Steps for positioning the saw blade, adjusting the grinding disc, and setting side plate angles.

Maintenance - Grinding Process

Grinding Disc Operation Steps

Detailed steps for adjusting the grinding disc tangent to the saw tooth and setting the lifting device.

Maintenance - Grinding and Blade Replacement

Completing Grinding

Instructions for finishing the grinding process and removing the assembly.

Grinding Disc Replacement

Safety precautions and steps for safely replacing the grinding disc.

Maintenance - Belt and Wheel Adjustment

Blade Wheel Alignment

Steps to re-adjust blade wheel alignment due to bearing wear using a straight-edge.

Drive Belt Replacement

Procedure for changing the drive belt, including motor removal and reinstallation.

Maintenance - Drive Belt Adjustment

Drive Belt Tension Adjustment

Instructions for checking and adjusting the drive belt tension using the tensioning pulley.

Maintenance - Performance Checks

Brake Performance Check

Procedure for checking the brake's effectiveness weekly to ensure safety compliance.

Height Adjustment Maintenance

Maintenance required for guide rails and the chain/screw system of the height adjustment.

Maintenance Schedule and Storage

Maintenance Schedule

Overview of maintenance tasks categorized by frequency: daily, weekly, monthly.

Long-Term Storage

Steps for preparing the sawmill for long-term storage, including fuel draining and oiling.

Technical Particulars

Motor Specifications

Detailed technical data for the motor, including volume, speeds, and power.

Noise and Vibration Levels

Measured noise and vibration levels according to international standards.

Ignition and Fuel Systems

Specifications for the ignition system and details on carburetor, fuel tank, and cleaning liquid.

Weight and Saw Blade Specs

Lists component weights and detailed specifications for the saw blade.

Sawing Parameters

Operational parameters for sawing, including log dimensions and recommended speeds.

Grinding Motor Specs

Technical specifications for the grinding motor, including voltage, speed, power, and disc details.