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Julabo HE-4 User Manual

Julabo HE-4
78 pages
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22.06.18
Operating Manual
English
Heating Circulators
HE-4
SE-6
SE-12
SE-26
Bridge Mounted
Circulator
SE-Z
1.951.2442-V5 06/18
www.calcert.com sales@calcert.com1.888.610.7664
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Table of Contents

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Julabo HE-4 Specifications

General IconGeneral
BrandJulabo
ModelHE-4
CategoryWater System
LanguageEnglish

Summary

1. Intended use

1.1. Description

Overview of the circulator's features, capabilities, and technology.

2. Operator responsibility – Safety recommendations

2.1. Disposal

Guidelines for the proper disposal of the unit and its components according to regulations.

2.2. EC Conformity

Declaration of conformity with relevant EC directives and standards for CE marking.

2.3. Warranty conditions

Details on the product warranty, coverage, and claim procedures.

2.4. Technical specifications

Detailed technical data, performance parameters, and dimensions of the device.

3. Safety notes for the user

3.1. Explanation of safety notes

Explains the meaning of different safety warning symbols, signal words, and notes.

3.2. Explanation of other notes

Explains the meaning of informational notes, tips, and parameter indicators.

3.3. Safety recommendations

Crucial safety instructions for operation, maintenance, handling, and environmental conditions.

4. Operating controls and functional elements

4.4. Navigation keys

Details the function of keys used for menu navigation and parameter adjustment.

4.5. Menu keys

Explains the function of keys used to access menu structures and functions.

4.6. Socket for external measurement and control sensor

Description of the Pt100 sensor connection socket and pin assignments.

4.7. Interface RS232: remote control via personal computer

Details the RS232 interface for PC communication and remote control.

4.8. Socket: control cable of JULABO refrigerated circulator or output for alarm messages

Describes the socket for control cable and alarm signal output.

4.9. Option: Electronic module

Information about the optional electronic module and its connectivity.

5. Preparations

5.1. Installation

Instructions for installing heating circulators and bridge mounted circulators.

5.2. Bath fluids

Information on recommended and unsuitable bath fluids, including safety precautions.

5.3. Temperature application to external systems

Guidance for connecting to external systems for temperature control via loop circuits.

5.3.1. Tubing

Details on recommended tubing for external connections and associated safety.

5.4. Filling / draining

Procedures for filling the bath tank and draining the bath fluid safely.

5.5. Countercooling

Explanation and setup of countercooling systems for temperature regulation.

6. Operating procedures

6.1. Power connection

Instructions for safely connecting the unit to the power supply.

6.2. Switching on / Start - Stop

Procedure for turning the circulator on, starting, and stopping operation.

7. Setting of temperatures

7.1. Using the pre-settings in the T menu

How to adjust and use pre-set temperatures via the menu.

7.2. Direct setting of temperatures

Method for directly changing the temperature setpoint at any time.

8. Safety installations, warning functions

8.1. Excess temperature protection

Configuration and setting of the excess temperature protection feature.

8.1.1. Early warning system, low level protection

Description of the low liquid level warning and protection system.

8.2. Switch-over from warning to shutdown function

Configuring warning to shutdown transitions for safety functions.

8.3. Over and Sub temperature warning function

Setting warning limits for over and sub-temperature conditions.

9. MENU Menu functions

9.1. MENU PROGRAM – START

How to start a previously created program sequence.

9.2. MENU PROGRAM – creation, administration

Procedure for creating and managing program sequences.

9.3. MENU PUMP - Setting of pump pressure

Adjusting the circulating pump pressure stage through menu options.

9.4. MENU CONFIG - Configuration of unit

Settings for configuring the unit's operational parameters and modes.

9.4.1. Remote control via the serial interface

Setting up remote control using the RS232 serial interface.

9.4.2. Keypad control or setpoint setting via the analog input

Selecting control mode via keypad or analog input.

9.4.3. AUTOSTART

Configuration and safety considerations for the autostart function.

9.4.4. OFF-MODE

Setting the circulating pump to operate in OFF-MODE.

9.4.5. ACTVAR - actuating variable

Defining the actuating variable for heater/cooling control.

9.4.6. Setting of clock and date

Procedure for setting the internal real-time clock and date.

9.4.7. RESET - Factory settings

Restoring the unit to its factory default settings.

9.5. MENU CONTROL – Control characteristics and parameters

Adjusting control parameters for internal and external temperature control.

9.5.1. CONTROL - Control INTERNAL / EXTERNAL

Switching between internal and external control modes.

9.5.2. SELFTUNING

Procedure for performing automatic system tuning.

9.5.3. Dynamic internal

Adjusting dynamic behavior for internal control.

9.5.4. Control parameters- XP-, TN-, TV- INTERNAL

Setting PID control parameters for internal operation.

9.5.5. COSPEED - external

Adjusting co-speed factor for external control.

9.5.6. Control parameters – XPU-, XP-, TN-, TV- EXTERNAL

Setting PID control parameters for external operation.

9.6. MENU SERIAL - BAUDRATE, HANDSHAKE, PARITY

Configuring serial communication parameters.

9.7. MENU ATC - Absolut Temperature Calibration

Procedure for absolute temperature calibration.

9.7.1. ATC SENSOR - INTERNAL / EXTERNAL

Selecting the temperature sensor for ATC calibration.

9.7.2. ATC STATUS - YES/NO

Activating or deactivating ATC calibration results.

9.7.3. CALIBRATION TYPE: 1 / 2 / 3 POINT

Choosing the type of ATC calibration (1, 2, or 3 points).

9.7.4. Example: 3-point calibration for internal control

Step-by-step guide for 3-point internal calibration.

9.8. MENU LIMITS - Begrenzungen

Setting temperature and capacity limits.

9.8.1. Limits for internal control

Defining maximum/minimum setpoints and heating/cooling limits.

9.8.2. Limits for external control

Setting internal bath limits for external control applications.

9.8.3. BAND HIGH / LOW - Band limitation

Limiting the temperature difference between internal and external systems.

9.9. MENU IN/OUT – Analog inputs/outputs (Option)

Configuring analog inputs and outputs for optional modules.

9.9.1. Outputs of the connector - REG+E-PROG

Setting output values for the REG+E-PROG connector channels.

9.9.2. Input of the connector - REG+E-PROG

Configuring inputs for external voltage, current, or flow meter signals.

9.9.3. ALARM-output / Stand-by-input

Configuring alarm output and standby input functions.

9.9.4. EX-STBY: External Stand-by input

Details on using the external standby input for switch-off.

10. Troubleshooting guide / error messages

10.1. Alarm with complete shutdown:

Troubleshooting steps for alarms causing complete shutdown.

10.2. Alarm without shutdown:

Troubleshooting steps for alarms without complete shutdown.

10.3. Error messages

List and description of various error codes and messages.

10.4. Disturbances that are not indicated.

Troubleshooting for issues not displayed by the unit.

10.5. Fuses:

Information on locating and replacing fuses.

11. Electrical connections

11.1. Socket for external Pt100 sensor

Pin assignment and connection details for Pt100 sensors.

11.2. RS232 serial interface

Pin assignments and cable details for RS232 communication.

11.3. / Control output

Description of control output connector and pin assignments.

11.4. Alarm output

Details on the potential-free alarm output contact.

11.5. STAND-BY input

Pin assignment and function of the standby input.

11.6. Programmer input / temperature recorder output

Pin assignments for programmer input and recorder output.

12. Remote control

12.1. Setup for remote control

Steps to configure and establish remote control connection.

12.2. Communication with a PC or a superordinated data system

Details on PC communication, commands, and data transfer.

12.3. List of commands

Table of commands for setting parameters and values remotely.

12.4. Status messages

List and description of device status messages.

12.5. Error messages

List and description of device error messages.

13. Installation of electronic module

14. JULABO Service – Online remote diagnosis

15. Cleaning / repairing the unit

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