EasyManua.ls Logo

Jungheinrich DFG 430 User Manual

Jungheinrich DFG 430
186 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
öJUNGHEINRICH
11.09 -
08.11
51167624
DFG/TFG 316-435
Operating instructions G
TFG 430
DFG 320
DFG 425
DFG 430
DFG 435
TFG 316
TFG 320
TFG 425
TFG 435
DFG 316

Table of Contents

Questions and Answers:

Jungheinrich DFG 430 Specifications

General IconGeneral
BrandJungheinrich
ModelDFG 430
CategoryForklifts
LanguageEnglish

Summary

Technical Specifications

Performance Data

Lists key performance metrics like capacity, speed, and gradeability for different models.

Engine Data

Provides engine specifications like capacity, idle speed, output, and fuel consumption.

Identification Points and Data Plates

Truck Capacity Plate Details

Describes the truck's capacity plate and how to calculate maximum capacity.

Stability

Using the Truck for the First Time

Assembly and Initial Operation Safety

Emphasizes assembly and training by specialized personnel and initial checks.

Fuelling the Truck

General Fueling Safety Regulations

Provides critical safety warnings for handling fuels and preventing accidents.

Adding Diesel Fuel

Details the procedure for adding diesel fuel, including safety notes and capacity information.

LPG Containers and Bottles Safety

Highlights dangers of LPG bottles, including explosion risk and proper usage.

Operation

Hazardous Areas and Safety Devices

Defines hazardous areas, accident risks, and the importance of warning labels.

Displays and Controls

Preparing the Truck for Operation

Daily Operation Pre-Start Checks

Outlines essential checks to perform before starting daily operation to ensure safety and functionality.

Industrial Truck Operation

Safety Regulations for Truck Operation

Covers safety rules for travel routes, work areas, and general truck conduct.

DFG Starting Procedure

Step-by-step guide for starting the engine of DFG models, including checks and indicator lights.

TFG Starting Procedure

Step-by-step guide for starting the engine of TFG models, including safety precautions for gas.

Parking the Truck Securely

Explains safe procedures for parking the truck, including risk of explosion and inclines.

Emergency Disconnect Procedure

Details how to disconnect the battery and switch off all electrical functions in an emergency.

Truck Travel Operation

Covers safe travel procedures, including speed adaptation, visibility, and neutral locking.

Brakes and Service Brake

Explains how the service brake works and the importance of ground conditions for braking.

Parking Brake Operation

Details the operation of the parking brake, its use as an emergency brake, and safety risks.

Lifting, Transporting, Depositing Loads

Covers safe practices for lifting, transporting, and depositing loads, including pallet handling.

Operating Lift Mechanism and Attachments

Explains safe operation of the lift mechanism and integrated attachments.

SOLO PILOT Lift and Tilt Operation

Explains using the SOLO PILOT lever for lifting/lowering and tilting the mast.

Safety for Additional Attachments

Provides critical safety instructions for attaching and operating additional equipment.

Attachment Safety Instructions

Covers safety for sideshifters, clamping, rotary, and telescopic attachments.

Load Transport and Fork Extension Safety

Details safety for suspended loads, loading buckets, and fork extensions.

SOLO PILOT for Attachments (ZH1)

Explains operating attachments via the SOLO PILOT, focusing on ZH1 hydraulic port control.

Fitting Additional Attachments

Provides instructions and safety warnings for connecting hydraulic ports and attachments.

Towing Trailers

Towing Trailer Safety and Operation

Covers safety warnings and operational guidelines for towing trailers.

Attaching the Trailer

Details the procedure for safely attaching a trailer, including coupling and tiller positioning.

Optional Equipment

Rockinger Coupling Operation

Explains attaching and disconnecting trailers using the Rockinger coupling.

Troubleshooting

Troubleshooting Overview

Introduces troubleshooting, lists required info for service, and explains operational fault displays.

Engine Starting Faults

Addresses issues like starter not turning or engine not starting, with possible causes and actions.

Engine and Transmission Faults

Covers issues like engine temperature, transmission oil, travel problems, and electrical malfunctions.

Towing the Truck Safely

Provides safety warnings and procedures for towing the truck.

Emergency Mast Lowering

Details the procedure for emergency mast lowering and associated safety risks.

Jump Starting Aid

Explains the procedure and safety precautions for jump-starting the truck.

Industrial Truck Maintenance

Operational Safety and Environmental Protection

Emphasizes safety during modifications and the use of original spare parts.

Maintenance Personnel and Lifting Safety

States that maintenance must be performed by trained personnel and covers safe lifting/jacking.

Cleaning Procedures and Warnings

Details safe cleaning methods, fire hazards, and risks of electrical system damage.

Electrical System and Consumables Safety

Highlights safety precautions for electrical systems and safe disposal of consumables.

Tyre and Lift Chain Safety

Warns about tyre replacement safety and precautions for cleaning/lubricating lift chains.

Servicing Intervals and DFG Maintenance Checklist

Defines service intervals and lists checks for DFG standard equipment.

Customer Service: Standard Equipment Checks

Details customer service checks for brakes, electrical, power supply, and travel.

Travel and Chassis Maintenance

Lists maintenance checks for travel systems, chassis, and superstructure components.

Hydraulic Operations and Steering Maintenance

Covers hydraulic systems, performance levels, and steering maintenance.

Steering and Optional Equipment Checks

Details steering checks and maintenance for optional equipment like discharge straps and warnings.

Optional Equipment Maintenance

Lists maintenance for electrical optional equipment, overhead guards, fire extinguishers, heating, and clamping devices.

System Maintenance Checks

Covers maintenance for AC systems, crane hooks, load backrests, particle filters, and safety systems.

Component Maintenance

Details maintenance for impact sensors, sideshifters, seat heating, and telescopic forks.

System Component Maintenance

Covers maintenance for booms, video systems, weighers, weather-proofing, and wipers.

Fork Positioner and Access Module Maintenance

Details maintenance for fork positioners, access modules, and optional equipment.

TFG Maintenance Checklist: Owner and Standard Equipment

Lists standard equipment checks for TFG trucks, categorized by maintenance interval.

TFG System Checks

Lists maintenance checks for TFG electrical, power, travel, chassis, and hydraulic systems.

TFG Equipment Maintenance

Details maintenance for TFG heating, clamping devices, telescopic forks, and wipers.

Lubricants and Lubrication Schedule

Maintenance and Repairs

Seat Belt Safety and Maintenance

Covers seat belt inspection, testing automatic blocking, and safety warnings for faulty belts.

Decommissioning the Industrial Truck

Related product manuals