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DFG 430
Jungheinrich DFG 430 User Manual
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08.1
1 EN
16
2
Assemblies and Functional Description
2.1
Assembly Overview
24
5
3
9
7
6
8
11
12
13
10
14
1
Item
Description
Item
Description
1
t
Overhead guard
9
t
Lift mechanism control
2
t
Driver's seat
10
t
Engine Cover
3
t
S
teering wheel
1
1
t
S
teer axle
4
t
Control / display unit
12
t
Trailer coupling
5
t
Mast
13
t
Counterweight
6
t
Fork carriage
14
t
LPG bottle (TFG only)
7
t
Fork
8
t
Drive
t
= S
tandard equipment
o
= Optional equipment
15
17
Table of Contents
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Proprietor Responsibilities
13
Adding Attachments And/Or Accessories
13
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Assemblies and Functional Description
16
Assembly Overview
16
Functional Description
17
Technical Specifications
19
Performance Data
19
Dimensions
22
Weights
25
Mast Versions
26
Tyre Type
29
Engine Data
30
Norms
31
Conditions of Use
32
Electrical Requirements
32
Identification Points and Data Plates
33
Data Plate
35
Truck Capacity Plate
36
Attachment Capacity Plate
37
Stability
37
C Transport and Commissioning
39
Transport
39
Truck Laden
39
Centre of Gravity of the Truck
39
Lifting the Truck by Crane
40
Loading with Another Industrial Truck
41
Securing the Truck During Transport
42
Using the Truck for the First Time
43
D Fuelling the Truck
45
General
45
Safety Regulations for Handling Diesel Fuel and LPG
45
LPG System Relief Valve
47
Adding Diesel
48
Fuelling
48
Fuelling with Fuel Containers
49
LPG Containers
50
LPG Bottles
50
Liquid Gas Tank
53
Fuel Level Indicator
54
Display Unit
54
Level Indicator for LPG Bottles (O)
54
E Operation
55
Safety Regulations for the Operation of the Forklift Truck
55
Displays and Controls
57
Control Panel with Display Unit
59
Preparing the Truck for Operation
62
Checks and Operations to be Performed before Starting Daily Operation
62
Entry and Exit
63
Trucks with Reduced Headroom X (O)
63
Setting up the Operator Position
64
Seat Belt
68
Industrial Truck Operation
69
Safety Regulations for Truck Operation
69
Preparing the Truck for Operation
71
Parking the Truck Securely
74
Emergency Disconnect
75
Travel
76
Steering
77
Brakes
78
Adjusting the Forks
80
Replacing the Forks
81
Lifting, Transporting and Depositing Loads
82
Operating the Lift Mechanism and Integrated Attachments
84
Safety Instructions for Operating Additional Attachments
89
Operating Additional Attachments for the SOLO-PILOT
92
Fitting Additional Attachments
94
Towing Trailers
96
Optional Equipment
98
Steel Cab
98
Sliding Windows
99
Panel Door
100
Operator Position Extension
100
Backrest Extension
101
Heating and Air Conditioning System
102
Removable Load Backrest
104
Fire Extinguisher
104
Rockinger Coupling with Hand Lever or Remote Control
105
Camera System
106
Optional Equipment for Working in Areas with Heavy Accumulation of Dust
107
Roof Window Wiper
107
Tilt Angle Display
108
Speed Reduction
108
Reversing Block
108
Direction Switch Mounted to the Steering Column
108
Temperature Control System
109
Troubleshooting
110
Operating the Truck Without Its Own Drive System
113
F Industrial Truck Maintenance
117
Operational Safety and Environmental Protection
117
Maintenance Safety Regulations
118
Servicing and Inspection
123
Maintenance Checklist DFG
123
Owner
123
Customer Service
127
Maintenance Checklist TFG
135
Owner
135
Customer Service
139
Lubricants and Lubrication Schedule
148
Handling Consumables Safely
148
Lubrication Schedule
150
Consumables
151
Maintenance and Repairs
154
Preparing the Truck for Maintenance and Repairs
154
Opening the Rear Panel
154
Unlocking the Engine Bonnet
155
Checking the Wheel Attachments
156
Hydraulic System
157
Engine Maintenance
160
Checking Electrical Fuses
173
Starter Battery
177
Exhaust System
178
Seat Belt Maintenance
179
Transmission
179
Brake
180
Restoring the Truck to Service after Maintenance and Repairs
181
Decommissioning the Industrial Truck
182
Prior to Decommissioning
183
During Decommissioning
183
Restoring the Truck to Service after Decommissioning
184
Safety Tests to be Performed at Intervals and after Unusual Incidents
185
Final De-Commissioning, Disposal
186
Human Vibration Measurement
186
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Jungheinrich DFG 430 Specifications
General
Brand
Jungheinrich
Model
DFG 430
Category
Forklifts
Language
English
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