Jungheinrich DFG 430 - Page 6

186 pages

Save Page as PDF

To Next Page

To Previous Page

08.11 EN

Jungheinrich Aktiengesellschaft

Am Stadtrand 35

22047 Hamburg - Germany

Tel: +49 (0) 40/6948-0

www.jungheinrich.com

Main Page

Table of Contents7
A Correct Use and Application11
General11
Correct Application11
Approved Application Conditions12
Proprietor Responsibilities13
Adding Attachments And/Or Accessories13
B Truck Description15
Application15
Truck Models and Rated Capacity15
Assemblies and Functional Description16
Assembly Overview16
Functional Description17
Technical Specifications19
Performance Data19
Dimensions22
Weights25
Mast Versions26
Tyre Type29
Engine Data30
Norms31
Conditions of Use32
Electrical Requirements32
Identification Points and Data Plates33
Data Plate35
Truck Capacity Plate36
Attachment Capacity Plate37
Stability37
C Transport and Commissioning39
Transport39
Truck Laden39
Centre of Gravity of the Truck39
Lifting the Truck by Crane40
Loading with Another Industrial Truck41
Securing the Truck During Transport42
Using the Truck for the First Time43
D Fuelling the Truck45
General45
Safety Regulations for Handling Diesel Fuel and LPG45
LPG System Relief Valve47
Adding Diesel48
Fuelling48
Fuelling with Fuel Containers49
LPG Containers50
LPG Bottles50
Liquid Gas Tank53
Fuel Level Indicator54
Display Unit54
Level Indicator for LPG Bottles (O)54
E Operation55
Safety Regulations for the Operation of the Forklift Truck55
Displays and Controls57
Control Panel with Display Unit59
Preparing the Truck for Operation62
Checks and Operations to be Performed before Starting Daily Operation62
Entry and Exit63
Trucks with Reduced Headroom X (O)63
Setting up the Operator Position64
Seat Belt68
Industrial Truck Operation69
Safety Regulations for Truck Operation69
Preparing the Truck for Operation71
Parking the Truck Securely74
Emergency Disconnect75
Travel76
Steering77
Brakes78
Adjusting the Forks80
Replacing the Forks81
Lifting, Transporting and Depositing Loads82
Operating the Lift Mechanism and Integrated Attachments84
Safety Instructions for Operating Additional Attachments89
Operating Additional Attachments for the SOLO-PILOT92
Fitting Additional Attachments94
Towing Trailers96
Optional Equipment98
Steel Cab98
Sliding Windows99
Panel Door100
Operator Position Extension100
Backrest Extension101
Heating and Air Conditioning System102
Removable Load Backrest104
Fire Extinguisher104
Rockinger Coupling with Hand Lever or Remote Control105
Camera System106
Optional Equipment for Working in Areas with Heavy Accumulation of Dust107
Roof Window Wiper107
Tilt Angle Display108
Speed Reduction108
Reversing Block108
Direction Switch Mounted to the Steering Column108
Temperature Control System109
Troubleshooting110
Operating the Truck Without Its Own Drive System113
F Industrial Truck Maintenance117
Operational Safety and Environmental Protection117
Maintenance Safety Regulations118
Servicing and Inspection123
Maintenance Checklist DFG123
Owner123
Customer Service127
Maintenance Checklist TFG135
Owner135
Customer Service139
Lubricants and Lubrication Schedule148
Handling Consumables Safely148
Lubrication Schedule150
Consumables151
Maintenance and Repairs154
Preparing the Truck for Maintenance and Repairs154
Opening the Rear Panel154
Unlocking the Engine Bonnet155
Checking the Wheel Attachments156
Hydraulic System157
Engine Maintenance160
Checking Electrical Fuses173
Starter Battery177
Exhaust System178
Seat Belt Maintenance179
Transmission179
Brake180
Restoring the Truck to Service after Maintenance and Repairs181
Decommissioning the Industrial Truck182
Prior to Decommissioning183
During Decommissioning183
Restoring the Truck to Service after Decommissioning184
Safety Tests to be Performed at Intervals and after Unusual Incidents185
Final De-Commissioning, Disposal186
Human Vibration Measurement186

Jungheinrich DFG 430 - Page 6

Table of Contents

Related product manuals