Jungheinrich ECE 225 User Manual

Operating Instructions
51051908
G
12.06-
07.08
ECE 220 / 225
ECE 220XL / 225XL

Jungheinrich ECE 225 Specifications

General

Brand	Jungheinrich
Model	ECE 225
Category	Forklifts
Language	English

Summary

Correct Application

Truck Data Plate Details

Truck Data Plate Details

Initial Truck Setup and First Use

Initial Truck Setup and First Use

Outlines necessary steps like checking equipment, installing/charging battery, and starting.

Battery Maintenance, Charging, and Replacement

Safety Regulations for Battery Handling

Covers safety rules, fire protection, and disposal for acid batteries.

Battery Charging Procedures

Battery Charging Procedures

Outlines safety precautions and the step-by-step process for charging the battery.

Battery Removal and Installation

Battery Removal and Installation

Details safe procedures for removing and installing batteries, including crane use.

Truck Operation Safety Regulations

Driver Responsibilities and Hazardous Areas

Defines driver duties, prohibits unauthorized use, and identifies hazardous areas.

Controls and Displays Overview

Controls and Displays Overview

Lists and explains the function of each control and display item.

Keypad, Indicators, and Platform Controls

Keypad, Indicators, and Platform Controls

Details keypad functions, indicators, and platform controls like seat adjustment.

Starting Up the Truck

Starting Up the Truck

Lists essential checks before starting the truck daily and the startup procedure.

Industrial Truck Operation Safety

Driving Rules and Navigating Slopes

Covers safe driving conduct, visibility, load handling, and operating on slopes and lifts.

Travel, Steering, and Braking Operations

Travel, Steering, and Braking Operations

Explains steering system monitoring, emergency disconnect, and platform switch requirements.

Truck Travel Operation

Truck Travel Operation

Ensures panels are closed and explains controller use for travel direction and pedestrian mode.

Steering and Inclined Travel

Steering and Inclined Travel

Advises on load orientation for inclines and explains Jet Pilot/Tiller steering operation.

Braking Systems and Procedures

Braking Systems and Procedures

Details service brake, regenerative braking, plugging methods, and emergency braking protocol.

Pedestrian Operation Mode

Pedestrian Operation Mode

Travel Control and Load Handling

Travel Control and Load Handling

Explains travel control methods and safe procedures for lifting and depositing loads.

Lift and Lower Functions

Lift and Lower Functions

Describes using the "Lift" and "Lower" buttons for vertical movement.

Seat Adjustment and Secure Parking

Seat Adjustment and Secure Parking

Keypad (CANCODE) Operations

Keypad (CANCODE) Operations

Commissioning and Truck Shutdown

Commissioning and Truck Shutdown

Travel Programs and Parameter Settings

Travel Programs and Parameter Settings

Describes how to select travel programs and the structure of parameter groups.

Advanced Parameter Settings

Advanced Parameter Settings

Details how to enter the master code and safety precautions for parameter changes.

Code Lock Parameter Configuration Details

Code Lock Parameter Configuration Details

Start Travel Program Settings

Start Travel Program Settings

User Code Configuration and Error Handling

User Code Configuration and Error Handling

Customizing Travel Parameters

Customizing Travel Parameters

Provides examples of setting acceleration and modifying parameter values.

Travel Program 1 Settings

Travel Program 1 Settings

Travel Program 2 Settings

Travel Program 2 Settings

Travel Program 3 Settings

Travel Program 3 Settings

Battery Charge Status Indicators

Battery Charge Status Indicators

CANDIS Display Instrument (Pre-2006)

CANDIS Display Instrument (Pre-2006)

CANDIS Display Instrument (Post-2006)

CANDIS Display Instrument (Post-2006)

Operating Hours, Errors, and Power-Up Test

Operating Hours, Errors, and Power-Up Test

Troubleshooting Common Faults

Troubleshooting Common Faults

Lists causes and actions for common faults like the truck not moving or lifting being inhibited.

Industrial Truck Maintenance Safety and Environment

Maintenance Safety and Component Care

Maintenance Specifics and Component Care

Maintenance Specifics and Component Care

Servicing and Inspection Intervals

Servicing and Inspection Intervals

Stresses the criticality of regular servicing and defines maintenance interval categories.

Comprehensive Maintenance Checklist

Comprehensive Maintenance Checklist

Lists checks for brakes, electrical systems, power supply, travel, and truck structure.

Hydraulic, Performance, and Steering Checks

Hydraulic, Performance, and Steering Checks

Details checks for hydraulic system, steering, and performance levels.

Lubrication Schedule and Points

Lubrication Schedule and Points

Consumables and Lubricant Specifications

Consumables and Lubricant Specifications

Preparing for Maintenance and Repairs

Preparing for Maintenance and Repairs

Checking Electrical Fuses

Checking Electrical Fuses

Recommissioning and Decommissioning Procedures

Recommissioning and Decommissioning Procedures

Post-Decommissioning Operation and Safety Checks

Post-Decommissioning Operation and Safety Checks

Battery Commissioning and Operation

Battery Commissioning and Operation

Battery Charging, Equalising, and Temperature

Battery Charging, Equalising, and Temperature

Battery Maintenance Schedule and Care

Battery Maintenance Schedule and Care

Battery Storage and Malfunction Handling

Battery Storage and Malfunction Handling

Maintenance-Free Battery Commissioning and Discharge

Maintenance-Free Battery Commissioning and Discharge

Maintenance-Free Battery Charging and Temperature

Maintenance-Free Battery Charging and Temperature

Malfunctions and Type Plate for Maintenance-Free Batteries

Malfunctions and Type Plate for Maintenance-Free Batteries