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KAESER ASD 30 Service Manual

KAESER ASD 30
138 pages
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Service Manual
Screw Compressor
ASD T Tri-Voltage
9_5721 06 USE

Table of Contents

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KAESER ASD 30 Specifications

General IconGeneral
ModelASD 30
TypeRotary Screw Compressor
Power Output30 kW
Motor Power30 kW
Max Pressure10 bar
Sound pressure level68 dB(A)
Drive TypeDirect Drive
Voltage400 V
Frequency50 Hz

Summary

Technical Data

Safety and Responsibility

Dangers

Identifies various forms of danger arising from machine operation.

Safety Devices

Lists and describes essential safety devices on the machine.

In Emergency

Procedures to follow in case of fire, oil contact, or refrigerant injury.

Design and Function

Functional Description of the Machine

Explains how the machine works, including air and oil circuits.

Operating States and Control Modes

Explains the different operating states and control modes of the compressor.

Installation and Operating Conditions

Installation Conditions

Requirements for machine placement, distances, and ventilation.

Installation

Making the Power Supply Connection

Procedures for connecting the machine to the electrical power supply.

Initial Start-up

Checking Installation and Operating Conditions

Checklist for verifying installation and operating conditions before start-up.

Setting the Overload Protection Cut-Out

Procedure for setting the overload protection for the drive motor.

Setting the Motor Overload Protection Switch

How to set the overload protection for the fan motor.

Pouring Cooling Oil into the Airend

Instructions for filling the airend with cooling oil before first start.

Check Direction of Rotation

How to verify the correct direction of motor and fan rotation.

Starting the machine for the first time

Step-by-step guide for the initial start-up of the machine.

Setting the Setpoint Pressure

How to adjust the setpoint pressure for optimal operation.

Operation

Switching On and Off

Instructions for turning the machine on and off using the control panel.

Switching Off in an Emergency and Switching On again

Procedure for using the emergency stop and restarting the machine.

Acknowledging Alarm and Warning Messages

How to acknowledge and reset alarm and warning messages.

Fault Recognition and Rectification

Alarm messages (machine shut-down)

Lists alarm messages, possible causes, and remedies for machine shutdown.

Warning messages (yellow LED lights)

Lists warning messages, possible causes, and remedies.

Other Faults

Details other common faults and their potential causes and solutions.

Maintenance

Safety

Safety instructions to be followed during maintenance work.

Maintenance Schedule

Overview of maintenance tasks, intervals, and logging.

Checking the Safety Relief Valve

Procedure for testing the safety relief valve's functionality.

Checking the Overheating Safety Shutdown Function

How to verify the overheating safety shutdown mechanism.

Checking the cooling oil level

Instructions for checking the cooling oil level through the inspection window.

Topping up the Cooling Oil

Procedure for adding cooling oil to the machine.

Changing the Cooling Oil

Detailed steps for draining and changing the cooling oil.

Changing the Oil Filter

Procedure for replacing the oil filter.

Changing the Oil Separator Cartridge

Instructions for replacing the oil separator cartridge.

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