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KAESER ASD 40 Service Manual

KAESER ASD 40
138 pages
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Service Manual
Screw Compressor
ASD T Tri-Voltage
9_5721 06 USE

Table of Contents

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KAESER ASD 40 Specifications

General IconGeneral
ModelASD 40
CategoryCompressor
Motor Power22 kW
Sound Level69 dB(A)
Voltage400 V
Frequency50 Hz
TypeRotary Screw Compressor

Summary

Safety and Responsibility

Basic Information

General safety information and responsibilities of users.

Qualified personnel

Qualifications required for machine operators and technicians.

Dangers

Information on potential dangers during machine operation.

Safely Dealing with Sources of Danger

How to safely handle electrical, pressure, and noise hazards.

Safe Machine Operation

Safe practices for transport, installation, and disposal.

Safety Devices

Overview of safety devices installed on the machine.

In Emergency

Procedures for emergency situations and response.

Fire fighting

Guidelines for fire fighting procedures and suitable media.

Design and Function

Functional Description of the Machine

Explanation of how the machine operates.

Operating States and Control Modes

Explanation of operating states and control modes.

Control modes

Details on various control modes like DUAL, QUADRO, VARIO.

Safety Devices

Information on the machine's safety devices.

SIGMA CONTROL Keys and Indicators

Explanation of SIGMA CONTROL keys and indicators.

Installation and Operating Conditions

Installation Conditions

Requirements for machine installation location and clearances.

Place of installation and distances

Details on installation site requirements and clearances.

Ensure adequate ventilation

Importance and requirements for adequate ventilation.

Installation

Making the Power Supply Connection

Steps for connecting the machine to the power supply.

Initial Start-up

Safety

Safety instructions for machine commissioning.

Checking Installation and Operating Conditions

Checklist for verifying installation and operating conditions.

Setting the Overload Protection Cut-Out

Procedure for setting the overload protection cut-out.

Starting the machine for the first time

Steps for the initial startup of the machine.

Operation

Switching On and Off

Procedures for switching the machine on and off.

Switching on

Steps for turning the machine on.

Shutdown

Steps for safely shutting down the machine.

Switching Off in an Emergency and Switching On again

Emergency stop procedures and restart.

Acknowledging Alarm and Warning Messages

How to acknowledge alarm and warning messages.

Fault Recognition and Rectification

Alarm messages (machine shut-down)

List of alarm messages and their causes/remedies.

Warning messages (yellow LED lights)

List of warning messages and their causes/remedies.

Other Faults

Lists faults not covered by alarms or warnings.

Maintenance

Safety

Safety instructions for performing maintenance.

Maintenance Schedule

Overview of the recommended maintenance schedule.

Regular maintenance tasks

Lists routine maintenance tasks by interval.

Checking the Safety Relief Valve

Procedure for checking the safety relief valve.

Venting the machine (depressurizing)

Steps to vent the machine before work.

Topping up the Cooling Oil

Instructions for topping up the cooling oil.

Changing the Cooling Oil

Procedure for draining and changing the cooling oil.

Changing the Oil Filter

Procedure for changing the oil filter.

Changing the Oil Separator Cartridge

Procedure for changing the oil separator cartridge.

Decommissioning, Storage and Transport

Putting Out of Operation

Procedures for taking the machine out of operation.

Safety

Safety precautions during machine transport.

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