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KAESER SK 22 User Manual

KAESER SK 22
132 pages
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Operating Manual
Rotary screw compressor
SK
901848 21 E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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KAESER SK 22 Specifications

General IconGeneral
ModelSK 22
CategoryRotary Screw Compressor
Motor Power15 kW
Sound Level68 dB(A)
Drive TypeDirect Drive

Summary

Regarding this document

Warnings

Explains DANGER, WARNING, CAUTION signal words and their meanings.

Technical Specifications

Electrical connection

Instructions for electrical connection.

Power supply specifications

Details power supply requirements.

Safety and Responsibility

User's responsibilities

Details the user's obligations regarding regulations and personnel.

Dangers

Describes various dangers during machine operation.

Safely dealing with sources of danger

Covers dangers from electricity, compressed air, springs, rotating parts, temperature, and noise.

Safe machine operation

Information on safe handling during product life phases, including PPE.

Safety signs

Illustrates and explains the meaning of safety signs on the machine.

Emergency situations

Provides guidance for emergency situations like fires or injuries.

Correct fire fighting

Outlines suitable measures and extinguishing media for fires.

Treating injuries from handling cooling oil

Instructions for eye contact, skin contact, inhalation, and ingestion of cooling oil.

Design and Function

Machine function

Explains the internal workings and components of the machine.

Safety devices

Lists and explains the function of built-in safety devices.

Operating panel SIGMA CONTROL 2

Details the keys and indicators on the SIGMA CONTROL 2 panel.

Operating modes and control modes

Explains different operating and control modes for energy efficiency.

Control modes

Details DUAL, QUADRO, and VARIO control modes for pressure regulation.

Installation and Operating Conditions

Installation conditions

Specifies requirements for the installation location and environment.

Ensuring the machine room ventilation

Details requirements for adequate ventilation of the machine room.

Installation

Connecting the machine with the compressed air network

Steps for connecting the machine to the air network.

Connecting the machine with the power supply

Detailed steps for connecting the machine to the power supply.

Initial Start-up

Instructions to be observed before commissioning

Checklist and measures for re-commissioning after storage.

Checking installation and operating conditions

Checklist for confirming installation and operating conditions.

Pouring cooling oil into the airend

Procedure for adding cooling oil to the airend before initial start-up.

Starting the machine for the first time

Steps for the initial start-up of the machine.

Setting the set point pressure

Guidance on adjusting the system pressure for optimal operation.

Checking the door interlock switch

Verifying the function of the door interlock switch for safety.

Operation

Switching on and off

Procedures for safely switching the machine on and off.

Switching on

Steps to start the machine using the control panel.

Switching off

Steps to stop the machine and disconnect power.

Switching off in an emergency and switching on again

How to use the EMERGENCY STOP and restart the machine.

Fault Recognition and Rectification

Basic instructions

General guidelines for identifying and rectifying faults.

Other faults

Table of common faults, their causes, and remedies.

Maintenance

Ensuring safety

Safety precautions for performing maintenance tasks.

Check the EMERGENCY STOP control device

Testing the functionality of the EMERGENCY STOP button.

Venting the machine (de-pressurising)

Steps to safely vent the machine's pressure.

Changing the cooling oil

Detailed steps for draining and changing the cooling oil.

Changing the cooling oil, oil separator tank

Draining oil from the separator tank and oil cooler.

Changing the oil filter

Instructions for replacing the oil filter.

Changing the oil separator cartridge

Steps for replacing the oil separator cartridge.

Spares, Operating Materials, Service

Decommissioning, Storage and Transport

Annex

Electrical Diagram

Electrical diagrams for the compressor series SK.

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