EasyManua.ls Logo

KAESER ASK 40 - User Manual

KAESER ASK 40
138 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Operating Manual
Screw Compressor
ASK
901824 12 E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KAESER ASK 40 and is the answer not in the manual?

KAESER ASK 40 Specifications

General IconGeneral
ModelASK 40
CategoryRotary Screw Compressor
Motor Power22 kW
Noise Level68 dB(A)
TypeRotary Screw

Summary

2 Technical Specifications

2.9 Cooling oil recommendation

2.11 Motors and power

2.14 Power supply specifications

2.15 Heat recovery

3 Safety and Responsibility

3.1 Basic instructions

General safety instructions for operating the machine.

3.4 Users responsibilities

Outlines qualifications required for operating, installation, and maintenance personnel.

3.5 Dangers

3.5.1 Safely dealing with sources of danger

Addresses dangers related to electricity and forces of compression.

3.5.2 Safe machine operation

Provides information on safe handling during product life phases, including PPE.

3.6 Safety devices

3.8 Safety signs

3.9 Emergency situations

Covers emergency procedures like fire fighting and injury treatment.

3.9.1 Correct fire fighting

Provides measures for fighting fires and lists extinguishing substances.

4 Design and Function

4.2 Machine function

Explains the operational flow and components of the machine.

4.2.1 Safety devices

Lists and describes the machine's built-in safety devices.

4.3 Operating panel SIGMA CONTROL 2

Details the components and operation of the SIGMA CONTROL 2 panel.

4.4 Operating modes and control modes

Explains the different operating and control modes of the machine.

4.4.1 Machine operating modes

Details the STOP, READY, LOAD, and IDLE operating modes of the machine.

4.4.2 Control modes

Explains different control modes (DUAL, QUADRO, VARIO, MODULATING) for energy efficiency.

4.5 Options

Describes available machine options and their features.

5 Installation and Operating Conditions

5.1 Ensuring safety

Provides critical safety notes for installation and operation.

6 Installation

6.1 Ensuring safety

Outlines safety precautions for installation work.

6.5 Connecting the machine with the power supply

Instructions for safely connecting the machine to the power supply.

6.6 Options

Describes optional installation features and their setup.

7 Initial Start-up

7.1 Ensuring safety

Safety instructions for commissioning the machine.

7.2 Instructions to be observed before commissioning

Lists pre-commissioning checks and special measures after storage.

7.3 Checking installation and operating conditions

Checklist for verifying installation and operating conditions before commissioning.

7.8 Starting the machine for the first time

Step-by-step guide for the initial start-up of the machine.

8 Operation

8.1 Switching on and off

Procedures for switching the machine on and off.

8.2 Switching off in an emergency and switching on again

Procedures for using the emergency stop and restarting the machine.

8.6 Acknowledging alarm and warning messages

Procedures for acknowledging alarm and warning messages.

9 Fault Recognition and Rectification

9.1 Basic instructions

Categorization of error messages and general fault rectification guidelines.

9.2 Other faults

Lists common faults, their possible causes, and remedies.

10 Maintenance

10.1 Ensuring safety

Safety precautions to be followed during maintenance activities.

10.2 Following the maintenance plan

Guidance on adhering to the recommended maintenance schedule.

10.2.3 Regular maintenance tasks

Lists the regular maintenance tasks required.

10.2.4 Cooling oil Change interval

Provides guidance on cooling oil change intervals based on operating conditions.

10.2.5 Regular service tasks

Lists necessary service tasks to be performed by authorized technicians.

10.6 Maintain the heat recovery system

Guidance on maintaining the heat recovery system, including leak checks.

10.10 Testing the pressure relief valve

Procedure for testing the pressure relief valve's function.

10.11 Check the safety shut-down due to excessive airend discharge temperature

How to check the safety shutdown function for high discharge temperatures.

10.12 Check the EMERGENCY STOP control device

Steps to check the functionality of the EMERGENCY STOP device.

10.14 Venting the machine (de-pressurising)

Explains the three stages of venting the machine.

10.15 Replenish cooling oil

Procedure for replenishing cooling oil, including venting.

10.16 Changing the cooling oil

Procedure for draining and changing the cooling oil.

10.17 Changing the oil filter

Step-by-step guide for changing the oil filter.

10.18 Changing the oil separator cartridge

Procedure for replacing the oil separator cartridge.

11 Spares, Operating Materials, Service

12 Decommissioning, Storage and Transport

Related product manuals