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KAESER ASK Series - User Manual

KAESER ASK Series
138 pages
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Operating Manual
Screw Compressor
ASK
901824 12 E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

Table of Contents

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KAESER ASK Series Specifications

General IconGeneral
ModelASK Series
TypeRotary Screw Compressor
Motor TypeIE3 Premium Efficiency
CoolingAir / Water
DriveDirect
Control SystemSIGMA CONTROL
WeightVaries by model

Summary

3 Safety and Responsibility

3.6 Safety devices

Describes the function and importance of various safety devices.

3.8 Safety signs

Illustrates and explains the safety signs used on the machine.

3.9 Emergency situations

Provides guidance on handling emergency situations.

3.5 Dangers

Identifies potential dangers associated with machine operation.

3.5.1 Safely dealing with sources of danger

Provides guidance on safely handling various sources of danger.

3.5.2 Safe machine operation

Provides information for safe machine handling throughout its lifecycle.

Commissioning, operation and maintenance

Addresses safety during commissioning, operation, and maintenance.

4 Design and Function

4.2 Machine function

Explains the internal workings and components of the machine.

4.3 Operating panel SIGMA CONTROL 2

Describes the SIGMA CONTROL 2 operating panel and its controls.

4.4 Operating modes and control modes

Explains the different operating and control modes of the machine.

4.4.2 Control modes

Describes control modes like DUAL, QUADRO, VARIO for efficiency.

4.5 Options

Describes available optional features for the machine.

5 Installation and Operating Conditions

5.1 Ensuring safety

Provides safety guidelines for installation and operation.

5.2 Installation conditions

Details the conditions required for machine installation.

5.3 Operating the machine in a compressed air network

Addresses operating the machine within a compressed air network.

6 Installation

6.1 Ensuring safety

Provides safety instructions for the installation process.

6.5 Connecting the machine with the power supply

Provides instructions for connecting the machine to the power supply.

6.6 Options

Describes available installation options for the machine.

7 Initial Start-up

7.1 Ensuring safety

Provides safety guidelines for initial machine commissioning.

7.2 Instructions to be observed before commissioning

Lists critical instructions to follow before commissioning.

7.3 Checking installation and operating conditions

A checklist for verifying installation and operating conditions.

7.8 Starting the machine for the first time

Provides steps for starting the machine for the initial operation.

8 Operation

8.1 Switching on and off

Describes the procedure for switching the machine on and off.

8.2 Switching off in an emergency and switching on again

Explains emergency shutdown using the STOP button and restart procedures.

8.3 Using the remote control for switching on and off

Describes how to operate the machine remotely.

8.4 Using the timer for switching on and off

Explains how to use the timer function for automatic operation.

8.6 Acknowledging alarm and warning messages

Provides steps for acknowledging alarm and warning messages.

9 Fault Recognition and Rectification

9.2 Other faults

Lists common faults, their possible causes, and remedies.

10 Maintenance

10.1 Ensuring safety

Provides safety guidelines for performing maintenance tasks.

10.2 Following the maintenance plan

Details how to follow the recommended maintenance schedule.

10.2.3 Regular maintenance tasks

Lists routine maintenance tasks and their intervals.

10.2.4 Cooling oil Change interval

Specifies the intervals for cooling oil changes.

10.2.5 Regular service tasks

Lists necessary regular service tasks to be performed.

10.5 Cooler maintenance

Provides instructions for routine cooler maintenance.

10.6 Maintain the heat recovery system

Details maintenance procedures for the heat recovery system.

10.9 Drive belt maintenance

Details procedures for drive belt maintenance and adjustment.

10.10 Testing the pressure relief valve

Explains how to test the pressure relief valve.

10.11 Check the safety shut-down due to excessive airend discharge temperature.

Details how to check the safety shutdown function for high temperatures.

10.12 Check the EMERGENCY STOP control device

Provides instructions for checking the EMERGENCY STOP control device.

10.16 Changing the cooling oil

Provides step-by-step instructions for changing the cooling oil.

10.17 Changing the oil filter

Details the procedure for changing the oil filter.

10.18 Changing the oil separator cartridge

Provides instructions for changing the oil separator cartridge.

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