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Kemppi Minarc Evo 180 - Service Manual

Kemppi Minarc Evo 180
31 pages
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SERVICE MANUAL
Minarc Evo 150/180

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Summary

Critical Safety Information

General Safety Precautions

Essential safety information regarding high voltages, capacitor discharge, and handling internal parts.

Product Overview

Minarc Evo Series General Description

Overview of the Minarc Evo 150/180 MMA welding machines, their design, and features.

Technical Specifications and System Design

Detailed Technical Data

Comprehensive specifications for Minarc Evo 150/180, including electrical, mechanical, and environmental parameters.

Wiring Diagram

Schematic representation of the unit's electrical connections and component layout.

Machine Construction

Visual guide to the external and internal construction, showing component placement and views.

Description of Operation

Explanation of the functional roles of the main circuit card (Z001) and control card (A001).

Service and Maintenance Procedures

Programming Control Cards

Information on programming control cards, noting factory programming is required for updates.

Machine Calibration Process

Step-by-step guide for calibrating the machine, including button functions and parameter adjustments.

Component Testing and Measurements

Methods for testing Z001 and A001 cards, including rectifier, IGBT, diodes, voltages, and overheat protection.

Semiconductor Installation Guidelines

Guidelines for installing power components, including heat sink preparation and torque values.

Final Testing Procedures

Steps for final verification after repair, including load bank tests and test welding.

Additional Notes

General Notes

Supplementary information or remarks regarding the service manual.

Summary

Critical Safety Information

General Safety Precautions

Essential safety information regarding high voltages, capacitor discharge, and handling internal parts.

Product Overview

Minarc Evo Series General Description

Overview of the Minarc Evo 150/180 MMA welding machines, their design, and features.

Technical Specifications and System Design

Detailed Technical Data

Comprehensive specifications for Minarc Evo 150/180, including electrical, mechanical, and environmental parameters.

Wiring Diagram

Schematic representation of the unit's electrical connections and component layout.

Machine Construction

Visual guide to the external and internal construction, showing component placement and views.

Description of Operation

Explanation of the functional roles of the main circuit card (Z001) and control card (A001).

Service and Maintenance Procedures

Programming Control Cards

Information on programming control cards, noting factory programming is required for updates.

Machine Calibration Process

Step-by-step guide for calibrating the machine, including button functions and parameter adjustments.

Component Testing and Measurements

Methods for testing Z001 and A001 cards, including rectifier, IGBT, diodes, voltages, and overheat protection.

Semiconductor Installation Guidelines

Guidelines for installing power components, including heat sink preparation and torque values.

Final Testing Procedures

Steps for final verification after repair, including load bank tests and test welding.

Additional Notes

General Notes

Supplementary information or remarks regarding the service manual.

Kemppi Minarc Evo 180 Specifications

General IconGeneral
Input Voltage230 V
Protection ClassIP23S
Welding ProcessesMMA, TIG
Open Circuit Voltage85 V
Electrode Sizes1.5 - 4.0 mm
Input Frequency50/60 Hz
Power Factor0.99
Efficiency82%

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