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Kenwood TS-850S Service Manual

Kenwood TS-850S
115 pages
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1
HF
TRANSCEIVER
TS-8508
SERVICE
MANUAL
Knob
(K29-4512-04) x 4
Knob
(K23-0794-04l
TS-8508
KENWOOD
Knob
Knob
(K29-4513-04) (K29-4515-04) x 3
Metallic cabinet {Top)
(A01-2014-01)
Knob
(K29-3109-14) x 2
Knob
(K29-4518-04) x 5
Knob
( K29-4636-04)
Cover
{F07-1327-04)
Knob
(K29-4516-04) x 3
A
B
Knob
(K29-4513-04l x 4
Cylindrical receptacle
(E06-0858-15)
Phone jack
(E11-0437-05)
Knob
(K29-4518-04) x 3
Knob
(K29-4507-04)
Front glass
(B 10-1159-03)
Knob
(K29-4610-04) x 2
Knob
( K21-0790-02)
B
c
I
Knob
I (K29-4633-03)
I
Knob
{K29-4634-03)
Knob
(K29-4635-03)
Knob
(K29-4627-03)
Knob
(K29-4628-03)
Knob
(K29-4626-03)
c
Knob
(K29-4609-04)
Knob
(K29-3109-14) x 3
Foot
(J02-0423-04) x 2
Knob
Knob
Knob
(K29-3200-03l ,
Knob
Knob
Knob
(K29-4610-04) x 3
(K29-3200-03) (K29-3200-03l
Knob
Knob
(K29-4629-03) (K29-4630-03)
Knob
Knob
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Kenwood TS-850S Specifications

General IconGeneral
Frequency Range (Receive)0.1-30 MHz
Antenna Impedance50 ohms
Power Supply13.8 V DC ±15%
IF RejectionMore than 80 dB
ModeSSB, CW, AM, FM
Receiver TypeSuperheterodyne
Current Drain (Transmit)20 A
Image RejectionMore than 70 dB

Summary

CIRCUIT DESCRIPTION

Frequency Configuration

Details the triple and double conversion frequencies used in receive and transmit modes.

Local Oscillator Circuit

Explains the PLL circuit, DDS unit, and generation of local oscillator signals LO1, LO2, LO3.

Reference oscillator circuit

Describes the 20-MHz crystal oscillator and its role in frequency control.

L02

Details the generation of the 64.22MHz signal for L02 using VC02 and frequency division.

CAR Unit

Describes the CAR unit with DDS ICs, generating local oscillators, CAR, and subcarrier signals.

Receiver Circuit Description

Explains the triple-conversion superheterodyne receiver configuration and signal path.

RF amplifier switching and AIP switching

Details the selection of pre-amplifiers based on frequency and AIP status.

Noise blanker

Explains the noise blanker circuit and its pulse period identification for minimizing malfunctions.

IF filter selection

Discusses the installation of optional 8.83-MHz and 455-kHz IF filters and their specifications.

Transmitter Circuit

Details the audio signal path from microphone to the IF unit and modulation processes.

Power control and power setting

Explains how forward wave voltage is detected and controlled for output power settings.

Voice memory operation

Describes the optional DRU-2 voice memory operation for recording, recall, and transmission.

AT Unit

Introduces the AT unit and its function in automatic antenna tuning.

Standby Control Timing

Explains the control signals and timing for standby control handled by the IF unit.

Full break-in operation timing

Describes TXB and CKY generation timing during CW keying for semi break-in operation.

Digital Control Unit

Introduces the digital control circuit, its multi-chip configuration, and control functions.

Encoder circuit

Describes the magnetic and contact-type rotary encoders and their pulse processing.

Address control

Details the multiplexed address/data signals, ALE signal, and chip select signals.

Analog signal input

Describes the 8-channel A/D converter and its function in processing analog signals.

AT control

Explains AT control via variable capacitor data, motor controls, and PWM duty cycle for tuning.

Receive band-pass filter selection

Describes RF BPF signal buffering and BCD-to-decimal decoding in the RF unit.

Electronic keyer control

Details the control of the electronic keyer microprocessor via serial commands.

Function of IC pins

Details the port pin functions and remarks for the CPU (IC6) and Extended I/O (IC1).

Setting the Extended Functions

Setting for full-Morse function

Explains how to turn the full-Morse function ON/OFF by pressing the VOICE key during power-on.

Setting for adjustment mode

Describes entering the adjustment mode by pressing F.LOCK key and its termination.

Setting the extended functions

Details how to enter the extended functions menu using SCAN and TX-M.CH keys.

DESCRIPTION OF COMPONENTS

RF UNIT (X44-3120-00)

Lists and describes the function and operation of components within the RF Unit.

FINAL UNIT (X45-1470-02)

Lists and describes the function and operation of components in the Final Unit.

DIGITAL UNIT (X46-308X-XX)

Lists and describes the function and operation of components in the Digital Unit.

IF UNIT (X48-3080-00)

Lists and describes the function and operation of components within the IF Unit.

PLL UNIT (XS0-3130-00)

Lists and describes the function and operation of components in the PLL Unit.

CAR UNIT (XS0-3140-00)

Lists and describes the function and operation of components in the CAR Unit.

FILTER UNIT (X51-3100-00)

Lists and describes the function and operation of components in the Filter Unit.

AT UNIT (X53-3340-00)

Lists and describes the function and operation of components in the AT Unit.

SEMICONDUCTOR DATA

Port : MB89363B (Digital unit IC1, 3)

Details the block diagram and port functions of the MB89363B semiconductor.

I/O Port : CXD10950 (Digital unit IC2)

Details the terminal connection and function of the CXD10950 I/O Port.

A/D Converter : MB4052 (Digital unit IC5)

Details the block diagram, terminal function, channel select, and range select of the MB4052 A/D Converter.

CPU : µPD78C10G-36 (Digital unit IC6)

Details the terminal connection and block diagram of the µPD78C10G CPU.

RAM : TC5564APL-15 (Digital unit IC13)

Details the block diagram, terminal connection, operation mode, and access time of the RAM.

Encoder Gate Array : LZ92K37 (Digital unit IC14)

Details the terminal connection and function of the Encoder Gate Array.

PARTS LIST

METALLIC CABINET

Lists part numbers and descriptions for various metallic cabinet components.

PANEL

Lists part numbers and descriptions for various panel components.

SWITCH UNIT A (X41-3130-00)

Lists part numbers and descriptions for components of the Switch Unit A.

SWITCH UNIT B (X41-3140-00)

Lists part numbers and descriptions for components of the Switch Unit B.

RF UNIT (X44-3120-00)

Lists part numbers and descriptions for components of the RF Unit.

DIGITAL UNIT (X46-308X-XX)

Lists part numbers and descriptions for components of the Digital Unit.

DIGITAL UNIT (X46-308X-XX)

Lists part numbers and descriptions for components of the Digital Unit.

DIGITAL UNIT (X46-308X-XX)

Lists part numbers and descriptions for components of the Digital Unit.

IF UNIT (X48-3080-00)

Lists part numbers and descriptions for components of the IF Unit.

IF UNIT (X48-3080-00)

Lists part numbers and descriptions for components of the IF Unit.

TRX (X59-3680-01)

Lists part numbers and descriptions for components of the TRX Unit.

AGC (X59-3820-00)

Lists part numbers and descriptions for components of the AGC Unit.

SM AMP (X59-3830-00)

Lists part numbers and descriptions for components of the SM AMP Unit.

MIC SW (X59-3840-00)

Lists part numbers and descriptions for components of the MIC SW Unit.

MIC AMP (X59-3850-00)

Lists part numbers and descriptions for components of the MIC AMP Unit.

DELAY (X59-3860-00)

Lists part numbers and descriptions for components of the DELAY Unit.

BK IN (X59-3870-00)

Lists part numbers and descriptions for components of the BK IN Unit.

BK SW (X59-3880-00)

Lists part numbers and descriptions for components of the BK SW Unit.

PROC AMP (X59-3890-00)

Lists part numbers and descriptions for components of the PROC AMP Unit.

AIP SW (X59-3900-00)

Lists part numbers and descriptions for components of the AIP SW Unit.

NB2 (X59-3910-00)

Lists part numbers and descriptions for components of the NB2 Unit.

LCD ASSY (B38-0350-15)

Lists part numbers and descriptions for components of the LCD ASSY.

FILTER UNIT (X51-3100-00)

Lists part numbers and descriptions for components of the Filter Unit.

AT UNIT (X53-3340-00)

Lists part numbers and descriptions for components of the AT Unit.

PLL UNIT (XS0-3130-00)

Lists part numbers and descriptions for components of the PLL Unit.

CAR UNIT (XS0-3140-00)

Lists part numbers and descriptions for components of the CAR Unit.

FILTER UNIT (X51-3100-00)

Lists part numbers and descriptions for components of the Filter Unit.

FILTER UNIT (X51-3100-00)

Lists part numbers and descriptions for components of the Filter Unit.

AT UNIT (X53-3340-00)

Lists part numbers and descriptions for components of the AT Unit.

AT UNIT (X53-3340-00)

Lists part numbers and descriptions for components of the AT Unit.

EXPLODED VIEW

PACKING

ADJUSTMENT

Required Test Equipment

Lists necessary test equipment for performing adjustments, including meters and generators.

PLL Section Adjustment

Details the step-by-step adjustments for the PLL section, including frequency and level checks.

Receiver and Transmitter Section Adjustment

Outlines adjustments for receiver and transmitter sections, including display checks and filter alignment.

BPF

Details adjustments for Band Pass Filters (BPF) related to ENT key presses and display settings.

IF AMP

Describes IF amplifier adjustments for CW mode, including signal levels and test instrument connections.

MIX balance

Explains how to adjust MIX balance for optimal performance, considering spurious signals.

RF, IF AMP

Describes RF and IF amplifier adjustments, including AF output reading and filter settings.

IF OUT

Details IF OUT adjustments, including SSG settings and output level checks.

S-meter adjustment

Outlines S-meter adjustments for different AGC and RF gain settings, ensuring correct readings.

FM GAIN

Describes FM gain adjustments based on ENT key, display frequency, and mode settings.

NB

Details Noise Blanker (NB) adjustments, including SSG settings and noise generator output.

Voice check

Explains how to check voice output by pressing the front panel key and hearing the displayed frequency.

S/N check

Details S/N checks, including AF VR and SSG settings, noting AIP behavior.

SSB squelch

Describes SSB squelch adjustments by setting the point squelch closes and turning controls.

Base current

Explains base current adjustments for minimum current and increasing it for TX output.

ALC adjustment

Details ALC adjustment by checking output and turning CAR VR for MAX.

ALC frequency characteristic

Describes ALC frequency characteristic adjustments by turning VR to MIN level and checking output.

Power meter

Details power meter adjustments for setting output power to 90W.

MIN power

Details MIN power adjustments for 10W setting.

Carrier point

Details carrier point adjustments by setting wave forms cross with LSB and adjusting controls.

Spurious

Details spurious adjustments for RF and IF frequencies, ensuring minimal unwanted signals.

SWR protection

Explains SWR protection adjustments for performing quick adjustments.

SWR meter

Details SWR meter adjustments by setting the SWR to 3 and checking dot lights.

FM MAX DEV

Describes FM MAX DEV adjustments for frequency and deviation settings.

Monitor level

Details monitor level adjustments for AF output and display settings.

Side tone

Describes side tone adjustments for CW, AF VR, and key settings.

TERMINAL FUNCTION

RF UNIT (X44-3120-00)

Lists terminal functions for connectors CN1 through CN11 in the RF Unit.

CN15-CN23

Lists terminal functions for connectors CN15 through CN23, including various controls and signals.

CN15-CN26

Lists terminal functions for connectors CN15 through CN26, covering various unit controls and signals.

CN3-CN8

Lists terminal functions for connectors CN3 through CN8, detailing various unit controls and signals.

CN9-CN14

Lists terminal functions for connectors CN9 through CN14, covering various unit controls and signals.

CN15-CN26

Lists terminal functions for connectors CN15 through CN26, covering various controls and signals.

CN3-CN8

Lists terminal functions for connectors CN3 through CN8, detailing various controls and signals.

CN9-CN14

Lists terminal functions for connectors CN9 through CN14, covering various controls and signals.

CN14-CN23

Lists terminal functions for connectors CN14 through CN23, detailing various unit controls and signals.

CN14-CN23

Lists terminal functions for connectors CN14 through CN23, detailing various unit controls and signals.

CN15-CN26

Lists terminal functions for connectors CN15 through CN26, covering various controls and signals.

CN1-CN7

Lists terminal functions for connectors CN1 through CN7, detailing various unit controls and signals.

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