KINNEY KT300 - User Manual

Kinney
®
Single-Stage, Triplex Rotary Piston Pump
KT™ SERIES
Models
KT150 KT300 KT500 KT850
OPERATOR’S MANUAL
WARNING: Do Not Operate Before Reading Manual
Operator’s Manual: KT™ Series Single-Stage, Triplex Rotary Piston Pump
Manual 1843 Rev C p/n 001843 0000
800.825.6937 | www.kinneyvacuum.com
Original Instructions

Summary

Introduction

Applicable Documentation

Lists related documents for compressors and vacuum pumps safety requirements.

Scope of Manual

Defines the manual's coverage of KT Series rotary piston pumps.

Conventions and Data Plate

Graphic Conventions in this Manual

Explains hazard levels (DANGER, WARNING, CAUTION, NOTICE) and their meanings.

Data Plate

Details information found on the pump's data plate, including model and serial numbers.

Lifting

Description

Principle of Operation

Describes how gas is drawn, compressed, and sealed within the rotary piston pump.

Specifications

Provides technical data like displacement, motor power, oil capacity, and noise levels.

Materials of Construction

Lists the materials used for pump housings, pistons, cams, shaft, seals, and valves.

Installation

General

Covers pump orientation, leveling, foundation, and long-term storage preparation.

Safety

Highlights dangers of rotating parts and hot surfaces, requiring lockout/tagout.

Lubrication

Details the pressurized oil system, recommended oil (KV100), and gear pump function.

Hazards Associated With Breakdown or Ignition of Lubrication

Warns about risks from lubricant breakdown, hazardous fluids, vapors, and ignition.

Filling the Pump With Oil

Provides instructions on initial oil filling and checking the oil level in the sight glass.

Location

Advises on selecting a suitable mounting location for maintenance and inspections.

Foundation

Specifies requirements for a flat, level, and load-bearing foundation for the pump assembly.

Installing the Vibramounts

Explains how to install vibramounts for quiet, vibration-free operation and flexible connections.

Operation

General

Emphasizes safety with guards and operating in vented areas to avoid health hazards.

Electrical Connections

Guides on wiring motors, optional controls, and ensuring proper protection for the unit.

Pre-start Checks

Lists essential checks before starting the pump, including installation, oil, rotation, and belts.

Pump Warm-up

Details the procedure for achieving thermal stabilization and proper operation after startup.

Pump Shutdown

Outlines the correct procedure for shutting down the pump, including venting.

Handling Large Quantities of Water

Explains using gas ballast for water vapor and managing condensate accumulation.

Gas Ballast

Describes the function of gas ballast for preventing condensation and reducing noise.

Stalling

Discusses causes of pump stalling, such as contamination or lubrication issues, and remedies.

Pump Leaks

Provides methods for identifying and repairing air leaks in the pump or system connections.

Checking Pump Performance

Details how to test pump blank-off pressure and diagnose issues like oil contamination or leaks.

Checking Process Equipment

Guides on testing system segments for leaks after pump performance checks.

Maintenance

General

Covers normal operating temperatures, abnormal hot spots, and draining cooling liquid.

Periodic Maintenance

Advises on oil changes (minimum six months), filtration systems, and checking oil level.

Changing the Oil

Instructions for running the pump to temperature, draining, and refilling with the correct oil.

Oil Contamination

Lists factors causing oil deterioration and guidelines for when to change the oil.

Replacement Parts

Information on ordering parts, maintenance kits, and ensuring correct part identification.

Recommended Oil

Lists recommended oils (KV100, Kinlube 220, Halocarbo 125, S500) for various service types.

Factory Service and Repair

Guidance on obtaining local service, factory repair, and warranty return procedures.

Repair Instructions

General

Safety precautions including lockout/tagout, isolation, and avoiding hazardous media.

Discharge Valves

Instructions for inspecting, identifying issues with, and replacing discharge valves.

Shaft Seal Assembly

Details on inspecting the shaft seal for wear, damage, and proper lubrication.

V-Belt Drive

Guidance on aligning sheaves, tensioning V-belts, and belt maintenance.

Disassembly

Step-by-step instructions for completely disassembling the pump for servicing.

Assembly

Detailed steps for reassembling the pump after disassembly, including cleaning and lubrication.

Troubleshooting

Parts Lists and Assembly Drawings

PUMP ASSEMBLY - KT-150, KT-300, KT-500, KT-850

Illustrated assembly diagram for standard KT series pumps with part number references.

PUMP PARTS LIST - KT-150, KT-300, KT-500, KT-850

Detailed parts list with item numbers and quantities for standard KT models.

PUMP ASSEMBLY - KT-150 C, KT-300 D, KT-500 D, KT-850 D

Illustrated assembly diagram for KT-C/D series pumps with part number references.

PUMP PARTS LIST - KT-150 C, KT-300 D, KT-500 D, KT-850 D

Detailed parts list with item numbers and quantities for KT-C/D models.

FILTER SYSTEM KIT PARTS LIST - KT-150 C

Parts list and diagram for the filter system kit for KT-150C models.

FILTER SYSTEM KIT PARTS LIST - KT-300 D

Parts list and diagram for the filter system kit for KT-300D models.

FILTER SYSTEM KIT PARTS LIST - KT-500 D

Parts list and diagram for the filter system kit for KT-500D models.

FILTER SYSTEM KIT PARTS LIST - KT-850 D

Parts list and diagram for the filter system kit for KT-850D models.

Warranty - Vacuum Products

Operating Data Form; Product Registration

Contact Information

KINNEY KT300 Specifications

General

Brand	KINNEY
Model	KT300
Category	Water Pump
Language	English