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KIRLOSKAR KC2 User Manual

KIRLOSKAR KC2
58 pages
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Kirloskar KC Series Refrigeration Compressors
Instruction and
Operation Manual
Versions:
Single Stage : KC2, KC3, KC4, KC6, KC9, KC12
Two Stage : KC21, KC31, KC42, KC51, KC63, KC72, KC84,
KC93 & KC102
KIRLOSKAR
KIRLOSKAR PNEUMATIC CO. LTD.
Kirloskar Refrigeration
INDIAN REGISTER
©
OF SHIPPING 1993
MGMT. SYS.
RvA C 071
ISO 9001 : 2000

Questions and Answers:

KIRLOSKAR KC2 Specifications

General IconGeneral
BrandKIRLOSKAR
ModelKC2
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions

General Safety Guidelines

Outlines essential safety considerations for operating and maintaining the equipment safely.

Refrigeration Compressor Preservation

Preservation Measures

Details on how to preserve the compressor's internal and external parts during long-term storage.

Technical Data and Dimensions

Single Stage Compressor Specifications

Detailed technical specifications for single-stage KC compressors.

Two Stage Compressor Specifications

Detailed technical specifications for two-stage KC compressors.

Compressor Component Details

Oil Pump Operation

Explains the gear pump, differential pressure regulator, and hydraulic time delay.

Lubrication System Details

Lubrication Diagram and System

Illustrates the oil circuit, pump operation, and lubrication flow paths.

Compressor Operation and Maintenance Details

Lubricating Chart

Lists recommended lubricants for KC series compressors and their suitability.

General Operating Instructions

Compressor Operation

Step-by-step guide on how to start, operate, and load the compressor.

Liquid Stroke Prevention

Explains the risks of liquid stroke and measures to prevent compressor damage.

Ammonia Safety Rules

Safety guidelines related to ammonia handling, storage, and potential hazards.

Safety and Preparation Procedures

Freon Safety Rules

Safety guidelines for handling Freon refrigerant, including leak detection.

System Charging and Pressure Adjustment

Oil Charging Procedure

Detailed steps for filling the compressor with the correct type and amount of oil.

Oil Pressure Adjustment

Instructions on how to adjust the oil pressure regulator for optimal lubrication.

Refrigerant Charging

Procedures for safely charging the refrigeration system with refrigerant.

System Evacuation and Operation Start-up

Evacuation Procedures

Steps for evacuating Freon and Ammonia systems using the compressor.

Start-up and Operation Supervision

Guidelines for starting the compressor, monitoring its operation, and stopping procedures.

Capacity Control System - Single Stage Compressor

Two Stage Compressor Operating Instructions

Starting and Loading Two Stage Compressors

Detailed steps for starting and increasing the load on two-stage compressors.

Parallel Compressor Operation

Periodical Maintenance and Schedule

Compressor Component Maintenance

Maintenance Schedule

Comprehensive Maintenance Schedule

A comprehensive schedule for routine maintenance tasks based on operating hours.

Accessories and Controls

Pressure Switches (Pressostats)

Explains the function and importance of various pressure switches for safety and operation.

Oil Pressure Differential Pressostat

Explains the pressostat that monitors oil pressure for lubrication safety.

Troubleshooting Guide

Common Faults and Causes

Lists common compressor faults, their potential causes, and suggested remedies.

Oil Pump and Filter Assembly Parts

Oil System Component Parts

Valve and Gauge Components

Precautions to Prevent Failures

Source of Contamination Entry

Identifies common sources of dirt and contamination that can cause compressor failure.

System Flushing and Cleaning

Procedures for flushing and cleaning the system to prevent contamination.

Compressor-Specific Prevention

Specific preventive measures for the compressor, including initial checks and oil changes.

Restart Procedures

Guidelines for safely restarting the compressor after maintenance or shutdown.

General Operation Precautions

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