TP-6196 10/09 51Section 4 ADC 2100 and DC 2200 Controllers
7. For front-mounted controllers:
a. Remove four mounting screws from the front of
the controller.
b. Carefully pull the controller forward, angling it
so that the P1 connector on the right side clears
the opening in the mounting plate.
c. Disconnect plugs P1, P15, and P16 from the
ADC controller. See Figure 4-19.
d. Attach plugs P1, P15, and P16 to the new
controller.
e. Place the new controller into position and install
the four mounting screws.
8. Verify that the generator set master switch is in the
OFF position.
9. Reconnect the engine starting battery, negative (--)
lead last.
10. Reconnect power to the battery charger.
11. Replace the roof and tighten the four roof screws.
12. Follow the instructions in Section 4.5.2 to change
the new controller’s configuration settings to match
the generator set system voltage and frequency,
unit configuration, engine type, engine data input
types, battery voltage, and communications
settings.
13. Use a voltm eter to check the output voltage. Follow
the instructions in Sections 4.5.3, Voltage and
Frequency Adjustments, and 6.7.2, Voltage
Adjustment, to adjust the output voltage and
stability.
14. Check the output frequency. Follow the
instructions in Sections 4.5.3, Voltage and
Frequency Adjustments, and 6.9.5, Frequency
Adjustment, to adjust the output frequency and
stability.
15. Place the generator set master switch in the AUTO
position if an ATS or remote start/stop switch is
used.
16. Replace the enclosure door.
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