TP-6774 2/14aTable of Contents4
7.5.6 Controller Fault Diagnostics 53.....................................
7.6 Communication Port 55...................................................
7.7 Fuses 55................................................................
7.8 Preheat Relay 55.........................................................
7.9 Battery Charging Module 56...............................................
7.10 Controller Logic Specifications 56...........................................
7.10.1 Fault Shutdown and Warning Specifications 56.......................
7.10.2 Controller Resetting (Following System Fault Shutdown) 60............
7.10.3 Voltage Regulator and Calibration Specifications 60...................
7.10.4 Voltage Regulator Adjustments 60..................................
7.10.5 System Fault Warning Lamp with Digital Displays 61..................
7.10.6 System Fault Shutdown Lamp With Digital Displays 62................
7.10.7 Status and Notice Digital Displays 63...............................
7.11 Menu Displays 64........................................................
7.12 Monitoring and Programming Setup 66......................................
7.12.1 PC Communications 66...........................................
7.13 Reviewing Menu Displays 66...............................................
7.13.1 Error Messages 66...............................................
7.13.2 Overview 67.....................................................
7.13.3 Engine Metering 67...............................................
7.13.4 Generator Metering (and Calibration) 68.............................
7.13.5 GenSet Information 69............................................
7.13.6 GenSet Run Time 69.............................................
7.13.7 GenSet System 69...............................................
7.13.8 Voltage Regulator 70..............................................
7.13.9 Event Log 70....................................................
7.13.10 Prime Menu 71...................................................
7.13.11 Volt Select 71....................................................
7.13.12 USB Flowchart 72................................................
Section 8 Component Testing and Adjustment 73...............................................
8.1 Theory of Operation 73....................................................
8.2 Separate Excitation 73....................................................
8.3 Exciter Field (9--11EKOZD/7--9EFKOZ D Models) 75..........................
8.4 Exciter Armature (9--11EKOZD and 7--9EFKOZD Models) 76...................
8.5 Slip Rings (6EKOD/5EFKOD Models) 77....................................
8.6 Brushes (6EKOD/5EFKOD Models) 77......................................
8.7 Rectifier Module (9--11EKOZD and 7--9EFKOZD Models) 78...................
8.8 Rotor 78.................................................................
8.9 Stator 79................................................................
8.10 Voltage Regulator 81......................................................
8.10.1 Voltage Regulator and Calibration Specifications 81...................
8.10.2 Voltage Regulator Adjustments 81..................................
8.10.3 Voltage Regulator 82..............................................
8.11 Voltage Reconnection 83..................................................
8.12 Four-Lead Reconnection 85...............................................
8.12.1 100--120-Volt Configurations 85
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8.12.2 100--120/200--240-Volt Configurations 85............................
8.12.3 200--240-Volt Configurations 86....................................
8.13 Twelve-Lead Reconnection 86.............................................
8.14 Fault Shutdown Tests 87..................................................
8.14.1 Controller Fault Shutdown Functions 87.............................
8.14.2 Fault Shutdown Senders/Switches 88...............................
8.15 Fuses 89................................................................
8.16 Continuity Checks 90.....................................................
Section 9 Generator Disassembly/Reassembly 91..............................................
9.1 Disassembly 91..........................................................
9.2 Collector Ring and Bearing Replacement (6EKOD/5EFKOD Model) 98..........
9.3 Reassembly 98..........................................................