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Tips
Nominal Size vs. Actual Size
At a lumberyard or home center you’ll see labels on
lumber such as “1x6” and “2x4.” These “nominal”
sizes once described the dimensions of rough-cut
lumberbeforeitwasmilledtonishedoractualsize.
Actual size is always smaller than nominal size.
The board-thickness marks on your Kreg Jig
®
refer
the actual thickness of the board. For example, a
1x4 is actually ¾" thick, so you’ll set your jig to the
¾" mark.
Common Board Sizes
Nominal Size Actual Size
1x2
3
⁄4" x 1
1
⁄2"
1x3
3
⁄4" x 2
1
⁄2"
1x4
3
⁄4" x 3
1
⁄2"
1x6
3
⁄4" x 5
1
⁄2"
1x8
3
⁄4" x 7
1
⁄4"
2x2 1
1
⁄2" x 1
1
⁄2"
2x4 1
1
⁄2" x 3
1
⁄2"
2x6 1
1
⁄2" x 5
1
⁄2"
2x8 1
1
⁄2" x 7
1
⁄4"
4x4 3
1
⁄2" x 3
1
⁄2"
6x6 5
1
⁄2" x 5
1
⁄2"
3½˝
1½˝
4˝
2˝
Nominal
(2˝ x 4˝)
Actual
(1½˝ x 3½˝)
6 Tips to Reduce Wood Splitting
Test Pieces
Testthejointwithscrappiecescutfromthesamestockasyournalworkpiece.
Make sure you’re using Kreg Screws
Kregscrewsfeaturesharp,self-tappingtipsthatslicethroughthewoodbers.
Use the Right Screw Type
Usene-threadscrewsinhardwood.These#7screwsdisplacelesswoodthanthe#8coarse-
thread screws that are used for softwood, plywood, MDF, and particleboard.
Drive Progressively
Drivethescrewhalf-wayin,backitouttoclearexcesswoodbersfromthehole,andthendrive
the screw all the way in.
Reduce Friction
Apply bee’s wax or other lubricant to the screw to reduce the friction as the screw enters the
workpiece.
Clamp Correctly
Center the clamp pad on the joint line to apply equal pressure to both workpieces and keep them from
shifting. Firm clamping pressure forces the screw to slice through the wood instead of splitting it apart.
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