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Kreg K3 User Manual

Kreg K3
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4-
Kreg Jig
®
K3 Pocket Hole System
INSTRUCTIONAL MANUAL
4-
Version 2005701
NK3022
K3 Master System
K3 Standard Pack
K3 Upgrade Kit
Item# K3MS
Item# K3SP
Item# K3UP
The Blue Mark of Quality.
Products covered by one or
more of the following patents:
4,955,766
5,676,500
6,481,937
6,726,411
Other patents pending.
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Kreg K3 Specifications

General IconGeneral
BrandKreg
ModelK3
CategoryTools
LanguageEnglish

Summary

Warnings and Cautions

Package Contents

Parts Identification

Benchtop Base Assembly

Attach the Clamping Pad

Attaching the clamping pad to the clamp follower for material thickness adjustment.

Attach the Index Pin

Threading and positioning the brass index pin in the benchtop base upright.

Store the Allen Wrench

Proper storage of the Allen wrench in the benchtop base for convenience.

Portable Base Assembly

Attach the Locking Tabs

Securing locking tabs to the portable base for clamp positioning.

Attach the Index Pin

Inserting the brass index pin into the portable base upright.

Assemble the Kreg Jig Support/Stop

Assembling the support/stop arm and base with pivot pin and bolts.

Quickstart Guide to First Pocket Hole Joint

Set the Drilling Depth

Setting the depth collar on the drill bit for proper pocket hole depth.

Quick-Start Guide Continued

Prepare Wood and Drill Pocket Holes

Preparing material and drilling pocket holes using the jig guides.

Drive Screws to Secure the Joint

Driving self-tapping screws to create a strong, flush pocket hole joint.

Getting to Know Your K3 System

Choosing Correct 2-Hole Spacing

Selecting appropriate drill guide spacing for different material widths.

Understanding Your K3 System

Adjusting the Drill Guide Block

Aligning markings on the drill guide block for material thickness.

Using the Drill Guide Block Separately

Methods for using the drill guide block without a base.

System Features and Markings

Markings on the Benchtop Base

Interpreting markings on the benchtop base for screw exit points.

Setting Depth Collar - Benchtop Base

Using base markings to set the drill bit depth collar.

Clamp and Dust Collection

About the Front Side Clamp

Understanding the front side clamp mechanism on the benchtop base.

About Dust Collection

Features and benefits of the dust collection shroud system.

Dust Collection and Mounting

Mounting the Benchtop Base

Recommended methods for mounting the benchtop base for stability.

Portable Base Features

Markings on the K3 Portable Base

Using portable base markings to set the drill bit depth collar.

About the Premium Face Clamp

Attaching and using the premium face clamp with the portable base.

Portable Base Adjustments

Adjusting the Premium Face Clamp

Adjusting the premium face clamp for material thickness and pressure.

Temporary Mounting Portable Base

Methods for temporarily mounting the portable base for vertical use.

Material Support/Stop

Using the Material Support/Stop

Functionality and placement of the material support/stop for panels and repeatability.

Selecting the Correct Screw

Jig Setting and Screw Length

Parameters for selecting the correct screw: jig setting, depth collar, and screw length.

Screw Selection Guidelines

Standard Depth Collar Settings

Chart detailing depth collar distances from drill bit shoulder for various jig settings.

Screw Characteristics

Thread Types

Explanation of fine, coarse, and Hi-Lo thread types for Kreg screws.

Head Styles

Description of Maxi-Loc (washer) and Pan head styles for Kreg screws.

Self-Tapping Screw FAQs

Screw Type and Length Recommendations

Advice on screw type for hardwoods/softwoods and length selection.

Troubleshooting Screw Issues

Addressing wood splitting, head break-off, and screw selection for plywood.

Face Frames

Face Frame Components and Dimensions

Identifying rails, stiles, and standard face frame dimensions.

Steps to Building a Face Frame

Process outline for constructing face frames using pocket holes.

Building Face Frames

Layout, Marking, and Drilling

Steps for workpiece layout, marking, and drilling pocket holes in rails.

Alignment and Clamping

Aligning rails with stiles and clamping for screw driving.

Leg and Rail Joints

Leg and Rail Components and Dimensions

Identifying components and standard dimensions for leg and rail assemblies.

Steps to Building a Leg and Rail Joint

Guide for preparing legs and drilling pocket holes in rails.

Leg and Rail Joinery Techniques

Set-back and Flush Rail Joinery

Methods for creating set-back and flush rail connections to legs.

Gusset Supports

Using gussets for strength and squareness in leg and rail joints.

Mitered Joints

Miter Components and Standard Dimensions

Defining miter components and standard angle dimensions for frames.

Building Miter Joints

Cutting Mitered Workpieces and Drilling

Positioning mitered workpieces and drilling pocket holes.

Clamping and Driving Screws

Techniques for clamping and driving screws for miter joints.

Angled Joints and Curves

Angle Components and Assembly Jig

Components for angled joints and building an assembly jig.

Constructing Angled Joints

Steps to Building an Angled Joint

Detailed steps for building angled joints, including jig use and overhang removal.

Edgebanding

Edgebanding Components and Assembly Steps

Components of edgebanding and steps for attaching with pocket holes.

Edgejoining

Steps to Edgejoin a Tabletop

Process for edgejoining solid wood components for tabletops.

Plugging Pocket Holes

Anatomy of a Pocket Hole Plug

Description and function of pocket hole plugs.

Steps to Plug a Pocket Hole

Procedures for plugging pocket holes with glue and trimming/sanding.

General FAQ - Drill and Wood Handling

Drill Recommendations and Usage

Advice on drill RPM, depth, and pilot holes for pocket holes.

Using Pocket Holes in Melamine/MDF

Tips for using pocket holes in challenging materials like melamine and MDF.

General FAQ - Wood Movement and Bit Life

Preventing Wood Movement

Strategies to prevent wood movement during joint assembly.

Maximizing Drill Bit Life

Guidelines for drill bit maintenance, sharpening, and expected life.

Warranty and Contact Information

Kreg Product Warranty Details

Information on the warranty for Kreg jigs and drill bits.

Contacting Kreg Tool Company

Contact details and methods for reaching Kreg Tool Company for support.

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