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KTM 125 Duke 2018 User Manual

KTM 125 Duke 2018
253 pages
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OWNER'S MANUAL 2018
125 Duke
Art. no. 3213779en

Table of Contents

Questions and Answers:

KTM 125 Duke 2018 Specifications

General IconGeneral
Displacement124.7 cc
Bore x Stroke58 mm x 47.2 mm
Max Torque12 Nm @ 8, 000 rpm
Compression Ratio12.8:1
Transmission6-speed
Fuel SystemElectronic fuel injection
Cooling SystemLiquid Cooled
Rear SuspensionWP Monoshock
Front Tire110/70 R17
Rear Tire150/60 R17
Seat Height830 mm
Ground Clearance185 mm
Fuel Tank Capacity13.4 liters
Dry Weight137 kg
Engine TypeSingle-cylinder, 4-stroke
FrameSteel trellis frame
Front SuspensionWP upside-down Ø 43 mm
Front Brake300 mm disc
Rear Brake230 mm disc
ABSBosch 9.1MB two-channel ABS

Summary

Means of Representation

Symbols Used

Explains the meaning of various symbols used in the manual for clarity and safety.

Formats Used

Details typographical formats like proprietary names and underlined terms for document comprehension.

Safety Advice

Use Definition and Misuse

Defines the intended use of the motorcycle and warns against misuse.

General Safety Instructions

Outlines essential safety instructions for operating the motorcycle safely.

Degrees of Risk and Symbols

Defines risk levels (Danger, Warning, Caution, Note) and associated symbols.

Tampering Warning

Warns against tampering with the noise control system and related components.

Safe Operation Guidelines

Provides critical advice for safe operation, including rider fitness and substance impairment.

Protective Clothing

Emphasizes the importance of wearing appropriate protective gear for injury prevention.

Work Rules and Environment

Details guidelines for performing work on the vehicle and environmental considerations.

Owner's Manual Importance

Stresses the necessity of reading and keeping the Owner's Manual for proper use and maintenance.

Important Notes

Manufacturer and Warranty

Explains warranty coverage, authorized work, and conditions that void the warranty.

Operating Fluids and Substances

Guides on using correct fluids and handling them responsibly, noting environmental impact.

Spare Parts and Accessories

Advises using only approved KTM parts and accessories for safety and performance.

Service and Customer Support

Highlights the importance of proper service and availability of customer support from dealers.

View of Vehicle

Front Left View

Illustrates and labels key components of the motorcycle from the front left perspective.

Rear Right View

Illustrates and labels key components of the motorcycle from the rear right perspective.

Serial Numbers

Chassis and Type Numbers

Identifies the location of the chassis and type numbers on the motorcycle.

Engine and Key Numbers

Details the location of the engine and key numbers, including the importance of the key code card.

Controls

Clutch Lever

Describes the function and location of the clutch lever on the left handlebar.

Hand Brake Lever

Explains the function and location of the hand brake lever on the right handlebar.

Throttle Grip

Details the function and location of the throttle grip on the right handlebar.

Left Handlebar Switches

Introduces the switches on the left handlebar.

Combination Switch

Explains the function of the left combination switch.

Light Switch

Details the operation of the light switch for low beam, high beam, and flasher.

Menu Switch

Explains the function of the menu switch for navigating the instrument display.

Turn Signal Switch

Describes the operation of the turn signal switch.

Horn Button

Explains the function of the horn button.

Right Handlebar Switches

Introduces the switches on the right handlebar.

Emergency OFF Switch

Details the function of the emergency OFF switch.

Electric Starter Button

Explains the operation of the electric starter button.

Ignition and Steering Lock

Covers the operation of the ignition and steering lock mechanisms for starting and securing.

Steering Lock Operation

Provides instructions for locking and unlocking the motorcycle's steering for security.

Filler Cap Operation

Explains how to open and close the fuel filler cap safely, including warnings.

Seat Lock and Tool Set

Locates the seat lock and the tool set, accessible under the passenger seat.

Passenger Foot Pegs and Grab Handles

Describes passenger foot pegs and grab handles for comfort and utility.

Shift Lever Operation

Details the shift lever operation and gear positions.

Foot Brake Lever Function

Explains the location and function of the foot brake lever for the rear brake.

Side Stand Operation

Explains the function and safety coupling of the side stand for parking and starting.

Combination Instrument

Instrument Overview and Activation

Introduces the combination instrument, its indicator lamps, display, and activation process.

Day-Night Mode Operation

Explains the automatic switching between day and night display modes based on ambient light.

Warning Notes and Indicator Lamps

Describes how warning notes appear and the function of various indicator lamps on the instrument.

Display Functions Explained

Details various display elements like speed, ODO, fuel level, and time.

Menu Navigation and Features

Guides on using the menu, Favourites, Quick Selectors, and optional features like KTM MY RIDE.

Preparing for Use

First Use Advice and Safety

Covers crucial advice for first use, rider fitness, protective gear, and tire conditions.

Engine Running-in Procedure

Provides guidelines for the engine running-in phase, including speed limits and shift warning light.

Vehicle Loading and Weight Limits

Details safe loading practices, weight distribution, and maximum permissible weight and axle loads.

Riding Instructions

Pre-Ride Checks

Lists essential checks before every trip to ensure roadworthiness and proper function.

Motorcycle Starting Procedures

Guides on safe starting procedures, including safety systems and engine warm-up.

Starting Off and Shifting Gears

Explains how to start moving and shift gears smoothly, including clutch and throttle control.

Braking Techniques

Details proper braking techniques, ABS usage, and precautions for different conditions.

Stopping and Parking Safely

Provides instructions for safely stopping, parking, locking the steering, and handling hot components.

Refueling Instructions

Outlines safe refueling practices, fuel types, capacity, and environmental precautions.

Service Schedule

Required Maintenance Tasks

Lists mandatory maintenance tasks with intervals for two years, yearly, and specific mileages.

Recommended Maintenance Tasks

Details recommended maintenance tasks with intervals for four years and yearly.

Tuning the Chassis

Adjusting Shock Absorber Preload

Explains how to adjust the spring preload on the shock absorber for optimal handling.

Adjusting the Shift Lever

Guides on adjusting the shift lever position for comfortable operation.

Service Work on the Chassis

Lifting Motorcycle with Stands

Describes procedures for safely lifting the motorcycle using front and rear lifting gears.

Seat Removal and Installation

Details how to remove and mount the passenger and front rider's seats.

Chain Maintenance and Tensioning

Covers checking chain dirt, cleaning, checking tension, and adjusting chain tension.

Sprocket and Chain Wear Check

Explains how to check the chain, rear sprocket, and engine sprocket for wear.

Front Spoiler Removal and Fitting

Provides instructions for removing and fitting the front spoiler.

Brake System

Antilock Brake System (ABS)

Explains the function, operation, and warnings related to the ABS system.

Brake Disc Inspection

Details how to check brake disc thickness, for damage, cracking, and deformation.

Brake Fluid Level Checks

Guides on checking front and rear brake fluid levels and adding fluid if necessary.

Brake Lining Inspection

Explains how to check the minimum thickness and for damage/wear of front and rear brake linings.

Foot Brake Lever Free Travel

Covers checking and adjusting the free travel of the foot brake lever.

Wheels, Tires

Front Wheel Maintenance

Details procedures for removing and installing the front wheel, including sensors and brake discs.

Rear Wheel Maintenance

Covers removing and installing the rear wheel, chain adjusters, and sensors.

Rear Hub Rubber Dampers

Explains checking and replacing rear hub rubber dampers to prevent damage.

Tire Condition and Air Pressure

Guides on checking tire condition, tread depth, age, and correct air pressure for safety.

Electrical System

Daytime Running Light (DRL)

Explains the function and activation of the DRL system, with safety warnings.

Battery Maintenance Procedures

Details procedures for removing, installing, and recharging the motorcycle battery.

Fuse Replacement Guidance

Guides on changing ABS fuses and fuses for individual power consumers, including fuse box layout.

Headlight Setting Adjustment

Explains how to check and adjust the headlight range for optimal visibility and road safety.

Diagnostics Connector Location

Locates the diagnostics connector used for system checks and maintenance.

Cooling System

Cooling System Overview

Describes the components and function of the motorcycle's cooling system.

Coolant Level and Antifreeze Checks

Details how to check antifreeze concentration and coolant levels in the compensating tank and radiator.

Coolant Draining and Filling

Provides procedures for draining, filling, and bleeding the cooling system, including safety warnings.

Tuning the Engine

Throttle Cable Play Adjustment

Explains how to check and adjust the play in the throttle cable for smooth operation.

Clutch Lever Play Adjustment

Details how to check and adjust the free travel of the clutch lever to prevent slipping.

Service Work on the Engine

Engine Oil Level Check

Guides on checking engine oil level at operating temperature and adding oil if needed.

Engine Oil and Filter Change

Outlines the process for changing engine oil, oil filter, and cleaning the oil screen.

Adding Engine Oil Procedures

Provides instructions for adding engine oil, specifying types and quantities based on temperature.

Cleaning, Care

Motorcycle Cleaning Guidelines

Details safe methods for cleaning the motorcycle, including pressure washer usage and environmental notes.

Winter Operation Maintenance

Advises on specific checks and maintenance steps for operating and storing the motorcycle in winter conditions.

Storage

Long-Term Storage Procedures

Provides a step-by-step guide for preparing the motorcycle for longer-term storage.

Preparing for Use After Storage

Outlines the necessary steps to get the motorcycle ready for use after a period of storage.

Troubleshooting

Engine Fault Diagnosis

Lists common engine-related faults, their possible causes, and recommended actions.

Electrical and System Faults

Covers faults related to ABS, lights, signals, battery, and instruments, with troubleshooting steps.

Technical Data

Engine Specifications and Torques

Provides detailed engine specs, capacities, and essential tightening torques for various components.

Chassis, Suspension, and Brake Data

Details chassis, suspension travel, brake dimensions, and tire air pressure specifications.

Electrical System and Tire Details

Lists electrical system components, fuse ratings, and recommended tire sizes.

Fork, Shock Absorber, and Chassis Torques

Provides specifications for fork, shock absorber, and chassis tightening torques.

Declarations of Conformity

Regulatory Compliance Statements

Presents declarations of conformity for wireless systems and components used in the vehicle.

Substances

Brake Fluid and Coolant Specifications

Specifies types and standards for brake fluid and coolant, including antifreeze protection.

Engine and Fork Oil Recommendations

Details recommended engine oil grades based on temperature and fork oil specifications.

Fuel Requirements and Additives

Outlines the required fuel grade, ethanol content limits, and prohibited fuel additives.

Auxiliary Substances

Recommended Maintenance Products

Lists recommended suppliers and products for chain care, cleaning, lubrication, and general maintenance.

Standards

JASO T903 MA Standard Explanation

Explains the JASO T903 MA standard for motorcycle engine oils.

SAE Viscosity Classification Explained

Describes the SAE standard for classifying oil viscosity.

Index of Special Terms

Glossary of Terms and Abbreviations

Provides definitions for key terms and abbreviations used in the manual.

List of Symbols

Symbol Interpretation Guide

Explains the meaning of red, yellow/orange, and green/blue symbols used for warnings and information.

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