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KTM 125 DUKE EU User Manual

KTM 125 DUKE EU
185 pages
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OWNER'S MANUAL 2013
125 Duke EU
200 Duke EU
200 Duke MAL
Art. no. 3211963en

Table of Contents

Other manuals for KTM 125 DUKE EU

Questions and Answers:

KTM 125 DUKE EU Specifications

General IconGeneral
Displacement124.7 cc
Bore x Stroke58 mm x 47.2 mm
Torque12 Nm @ 7, 500 rpm
StarterElectric starter
Transmission6-speed
Fuel SystemElectronic Fuel Injection
FrameSteel trellis frame
Front Wheel3.00 x 17"
Rear Wheel4.00 x 17"
Front Tire110/70-17
Rear Tire150/60-17
Seat Height830 mm
Fuel Tank Capacity13.4 liters
Engine TypeSingle-cylinder, 4-stroke
Power15 hp
Rear SuspensionMonoshock
Front BrakeDisc brake, 300 mm
Rear BrakeSingle 230 mm disc, single-piston caliper

Summary

Means of Representation

Symbols used

Explains the meaning of specific symbols used in the manual.

Formats used

Explains the typographical formats used in the document.

Safety Advice

Use definition

Defines the intended use of KTM sport motorcycles.

Safety advice

General advice on operating the vehicle safely and warning labels.

Degrees of risk and symbols

Identifies different risk levels and their associated symbols.

Tampering warning

Prohibits tampering with the noise control system and lists prohibited acts.

Safe operation

Covers dangers of accidents, poisoning, and burns, and general safe operation.

Protective clothing

Emphasizes the importance of wearing protective clothing for safety.

Work rules

Details rules for assembly, part replacement, and checks after service.

Environment

Advises on responsible use and disposal of fluids and components.

Owner's Manual

Stresses reading the manual for information on operation, handling, and maintenance.

Important Notes

Guarantee, warranty

Outlines requirements for maintaining warranty and voiding claims.

Operating and auxiliary substances

Warns about environmental hazards of fuel handling and specifies substance use.

Spare parts, accessories

Recommends using approved KTM parts and accessories for safety.

Service

Emphasizes proper service, care, and tuning for operation and wear prevention.

Figures

Notes that manual figures may show special equipment or disassembled parts.

Customer service

Directs users to authorized KTM dealers for questions and lists the website.

View of Vehicle

View of vehicle, front left (example)

Illustrates and labels various components of the motorcycle from the front left view.

View of vehicle, rear right (example)

Illustrates and labels various components from the rear right view of the motorcycle.

Serial Numbers

Chassis number/type label

Shows the location of the chassis number and type label on the motorcycle.

Engine number

Shows the location of the engine number on the motorcycle.

Key number

Explains where to find the key number and its importance for ordering spare keys.

Controls

Clutch lever

Identifies the location and function of the clutch lever on the handlebar.

Hand brake lever

Identifies the location of the hand brake lever and its use for the front brake.

Throttle grip

Identifies the location of the throttle grip on the handlebar.

Horn button

Identifies the location and possible states of the horn button.

Light switch

Explains the location and possible states (low beam/high beam) of the light switch.

High beam flasher button

Identifies the location and possible states of the high beam flasher button.

Turn signal switch

Identifies the location and possible states of the turn signal switch.

Emergency OFF switch

Identifies the location and possible states of the emergency OFF switch.

Electric starter button

Identifies the location and possible states of the electric starter button.

Ignition/steering lock

Explains the location and possible states of the ignition and steering lock.

Combination instrument

Provides an overview of the combination instrument, labeling its main components.

Overview

Labels the main display elements: display, function buttons, info display, and indicator lamps.

Activation and test

Describes the activation sequence and self-test of the combination instrument.

Warning notes

Explains warning messages displayed for low oil pressure and low fuel level.

Warning notes

Explains warning messages for high coolant temperature, side stand down, and low battery.

Warning notes

Explains the 'Service Not Reset' warning message.

Function buttons

Explains how to change display modes and reset trip functions using buttons.

Indicator lamps

Describes the various indicator lamps on the instrument cluster and their meanings.

Display

Explains the different segments of the digital display and their functions.

Filling level display in fuel tank

Describes how the fuel level is indicated by bars on the display.

TRIP F display

Explains the TRIP F display mode when the fuel level is low.

Coolant temperature indicator

Explains the coolant temperature display and its possible states.

Info display

Describes how warning notes are displayed in the info display.

Riding time/average speed menu

Explains how to view riding time and average speed.

Average speed/average fuel consumption 1 menu

Explains how to view average speed and fuel consumption 1.

Average fuel consumption 1/average fuel consumption 2 menu

Explains how to view average fuel consumption 1 and 2.

Average fuel consumption 2/service menu

Explains how to view average fuel consumption 2 and distance to next service.

Service/range menu

Explains how to view distance to next service and the vehicle's range.

Range/riding time menu

Explains how to view the vehicle's range and riding time.

Total distance menu ODO

Explains how to display the total distance covered (ODO).

Distance menu 1 TRIP 1

Explains the TRIP 1 function for measuring distance since last reset.

Distance menu 2 TRIP 2

Explains the TRIP 2 function for measuring distance since last reset.

Setting kilometers or miles

Describes how to set the unit of distance (km/miles).

Setting the time

Details the procedure for setting the time on the instrument cluster.

Adjusting the shift speed RPM 1

Explains how to set the engine speed for the shift warning light (RPM 1).

Adjusting the shift speed RPM 2

Explains how to set the engine speed for the shift warning light (RPM 2).

Opening the filler cap

Provides instructions and safety warnings for opening the fuel filler cap.

Closing the filler cap

Details the procedure for properly closing the fuel filler cap with safety warnings.

Seat lock

Shows the location of the seat lock and how to use the ignition key to lock it.

Tool set

Indicates the location of the tool set under the passenger seat.

Grab handles

Describes the purpose of the grab handles for maneuvering and passenger use.

Passenger footrests

Explains the passenger footrests and their possible states (up/down).

Shift lever

Identifies the location of the shift lever on the engine.

Foot brake lever

Identifies the location of the foot brake lever and its function for the rear brake.

Side stand

Describes the location and function of the side stand and its coupling with the safety start system.

Preparing for Use

Advice on first use

Provides general advice and warnings for the initial use of the motorcycle.

Running in the engine

Details the procedure and guidelines for running in the engine, including max engine speed.

Loading the vehicle

Provides warnings and guidelines regarding vehicle loading and weight limits.

Riding Instructions

Checks and maintenance when preparing for use

Lists essential checks and maintenance steps before riding.

Starting

Provides instructions and safety warnings for starting the motorcycle's engine.

Starting off

Explains the procedure for starting to ride the motorcycle.

Shifting, riding

Provides warnings and advice on shifting gears and general riding practices.

Applying the brakes

Offers warnings and advice on proper braking techniques and potential issues.

Stopping, parking

Provides instructions and warnings for stopping and parking the motorcycle safely.

Transport

Gives advice on safely transporting the motorcycle.

Refueling

Provides instructions and safety warnings for refueling the motorcycle.

Service Schedule

Service schedule

Lists maintenance tasks and their recommended intervals (km/years).

Tuning the Chassis

Adjusting the spring preload of the shock absorber

Explains how to adjust the spring preload on the shock absorber for different loads.

Adjusting the shift lever

Details the procedure for adjusting the shift lever's position.

Service Work on the Chassis

Raising the motorcycle with the rear wheel stand

Explains how to safely lift the motorcycle using a rear wheel stand.

Taking the motorcycle off of the rear wheel stand

Explains how to safely lower the motorcycle from a rear wheel stand.

Raising the motorcycle with the front wheel stand

Details the procedure for raising the motorcycle using a front wheel stand.

Taking the motorcycle off of the front wheel stand

Explains how to safely lower the motorcycle from a front wheel stand.

Removing the passenger seat

Provides steps for removing the passenger seat.

Mounting the passenger seat

Explains how to properly mount the passenger seat.

Removing the seat

Details the procedure for removing the main seat.

Mounting the seat

Provides instructions for mounting the main seat, including torque specifications.

Checking for chain dirt accumulation

Describes how to check the chain for dirt and when cleaning is necessary.

Cleaning the chain

Details the process for cleaning the motorcycle's chain with warnings about oil and grease.

Checking the chain tension

Explains how to check the chain tension and the consequences of incorrect tension.

Adjusting the chain tension

Details how to adjust the chain tension and the importance of correct tension.

Checking the chain, rear sprocket, and engine sprocket

Guides on checking wear on the chain, rear sprocket, and engine sprocket.

Removing the front spoiler

Provides instructions for removing the front spoiler.

Fitting front spoiler

Provides instructions for fitting the front spoiler, including torque specs.

Brake System

ABS/antilock brake system

Explains the ABS unit, its function, limitations, and warnings.

Checking the brake discs

Details how to check the brake discs for wear and damage.

Checking the brake fluid level of the front brake

Guides on checking the front brake fluid level and associated warnings.

Adding front brake fluid

Explains how to add front brake fluid with safety precautions.

Checking the front brake linings

Details how to check the minimum thickness of front brake linings.

Checking the free travel of foot brake lever

Explains how to check the free travel of the foot brake lever.

Adjusting the free travel of the foot brake lever

Provides instructions for adjusting the free travel of the foot brake lever.

Checking the rear brake fluid level

Guides on checking the rear brake fluid level and associated warnings.

Adding rear brake fluid

Explains how to add rear brake fluid with safety precautions.

Checking the rear brake linings

Details how to check the minimum thickness of rear brake linings.

Wheels, Tires

Removing the front wheel

Provides step-by-step instructions for removing the front wheel.

Installing the front wheel

Details the procedure for installing the front wheel.

Removing the rear wheel

Provides step-by-step instructions for removing the rear wheel.

Installing the rear wheel

Details the procedure for installing the rear wheel.

Checking the rear hub rubber dampers

Explains how to check the rear hub rubber dampers for wear.

Checking the tire condition

Guides on checking tire condition, including cuts, damage, and tread depth.

Checking the tire air pressure

Details how to check tire air pressure for solo and passenger/payload conditions.

Electrical System

Removing the battery

Provides instructions and warnings for safely removing the motorcycle battery.

Installing the battery

Details the procedure for installing the motorcycle battery.

Recharging the battery

Explains how to recharge the battery and provides warnings about battery acid.

Changing the ABS fuses

Details how to change the ABS fuses with warnings about electrical system overload.

Changing the fuses of individual power consumers

Guides on changing fuses for various power consumers and identifies fuse box location.

Changing the headlight bulb

Provides instructions for changing the headlight bulb.

Changing the parking light bulb

Provides instructions for changing the parking light bulb.

Checking the headlight setting

Explains how to check and verify the headlight alignment.

Adjusting the headlight range

Details how to adjust the headlight beam distance for proper range.

Cooling System

Cooling system

Explains the basic function of the cooling system and its components.

Checking the antifreeze and coolant level

Provides instructions and warnings for checking the antifreeze and coolant levels.

Checking the coolant level

Details how to check the coolant level in the radiator and compensating tank.

Draining the coolant

Provides instructions and safety warnings for draining the coolant.

Filling/bleeding the cooling system

Explains how to fill and bleed the cooling system.

Tuning the Engine

Checking the play in the throttle cable

Explains how to check the throttle cable play and idle speed.

Adjusting the play in the throttle cable

Details how to adjust the play in the throttle cable.

Checking the clutch lever play

Explains how to check the clutch lever play and its importance.

Adjusting the clutch cable play

Details how to adjust the play in the clutch cable.

Service Work on the Engine

Checking the engine oil level

Guides on how to check the engine oil level.

Changing the engine oil and oil filter, cleaning the oil screen

Provides instructions for changing engine oil, filter, and cleaning the oil screen.

Adding engine oil

Explains how to add engine oil, including oil types and capacities.

Cleaning, Care

Cleaning the motorcycle

Provides guidelines and warnings for cleaning the motorcycle, especially with pressure washers.

Checks and maintenance steps for winter operation

Outlines checks and maintenance for winter operation, focusing on road salt corrosion.

Storage

Storage

Lists steps for preparing the motorcycle for long-term storage.

Preparing for use after storage

Details the procedure for preparing the motorcycle after a period of storage.

Troubleshooting

Troubleshooting

Provides a troubleshooting guide for common engine and electrical issues.

Technical Data

Engine Specifications

Lists detailed technical specifications for the engine.

125 Duke Engine Data

Provides specific engine data for the 125 Duke model.

200 Duke EU/MAL Engine Data

Provides specific engine data for the 200 Duke EU/MAL models.

Engine Tightening Torques

Lists torque specifications for various engine components.

Fluid Capacities

Lists various fluid capacities for the motorcycle.

Engine Oil Capacities

Specifies engine oil types, quantities, and temperature ranges.

Coolant Capacities

Specifies coolant type and quantity.

Fuel Capacities

Lists fuel tank capacity and reserve.

Chassis Specifications

Details chassis specifications like frame, fork, suspension, and brake system.

Electrical System Specifications

Lists battery types, fuses, headlights, and indicator lamp specifications.

Chassis Tightening Torques

Lists torque specifications for various chassis components.

Substances

Substances

Lists recommended substances like brake fluid, coolant, and engine oil.

Auxiliary Substances

Auxiliary substances

Lists auxiliary substances like chain cleaner, lube, and fuel additive.

Standards

Standards

Explains JASO T903 MA and SAE standards for engine oils.

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