KTM 125 ECX EU - Page 2

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Table of Contents

Table of Contents4
Means of Representation7
Important Information8
View of Vehicle10
- View of Vehicle, Front Left (Example)10
- View of Vehicle, Rear Right (Example)11
Serial Numbers12
- Chassis Number12
- Type Label12
- Key Number (All EXC Models)12
- Engine Number13
- Fork Part Number13
- Shock Absorber Part Number13
Controls14
- Clutch Lever14
- Hand Brake Lever14
- Throttle Grip14
- Kill Switch (All EXC Models)14
- Short Circuit Button (XC-W)15
- Light Switch (All EXC Models)15
- Turn Signal Switch (All EXC Models)15
- Horn Button (All EXC Models)15
- Emergency off Switch (200 EXC AUS)15
- Emergency off Switch (250/300 EXC AUS)16
- Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)16
- Electric Starter Button (250/300 EXC AUS)16
- Light Switch (XC-W)16
- Overview of Indicator Lamps (All EXC Models)16
- Speedometer17
- Speedometer Activation and Test17
- Tripmaster Switch17
- Setting Kilometers or Miles17
- Setting the Clock18
- Adjusting the Speedometer Functions18
- Querying Lap Time19
- Display Mode SPEED (Speed)19
- Display Mode SPEED/H (Operating Hours)19
- Display Mode SPEED/CLK (Clock)20
- Display Mode SPEED/LAP (Lap Time)20
- Display Mode SPEED/ODO (Odometer)20
- Display Mode SPEED/TR1 (Trip Master 1)20
- Display Mode SPEED/TR2 (Trip Master 2)21
- Display Mode SPEED/A1 (Average Speed 1)21
- Display Mode SPEED/A2 (Average Speed 2)21
- Display Mode SPEED/S1 (Stop Watch 1)22
- Display Mode SPEED/S2 (Stop Watch 2)22
- Fuel Tap23
- Opening the Filler Cap23
- Closing the Filler Cap24
- Shift Lever24
- Kickstarter24
- Foot Brake Lever25
- Side Stand25
- Steering Lock (All EXC Models)25
- Locking the Steering (All EXC Models)25
- Unlocking the Steering (All EXC Models)26
Preparing for Use27
- Advice on First Use27
- Running in the Engine28
- Preparing the Vehicle for Difficult Operating Conditions28
- Preparations for Riding on Dry Sand29
- Preparations for Riding on Wet Sand29
- Preparations for Riding on Wet and Muddy Surfaces30
- Preparations for Riding at High Temperatures and Low Speeds30
- Preparing for Rides at Low Temperatures or in Snow31
Riding Instructions32
- Checks and Maintenance Work When Preparing for Use32
- Starting32
- Start off33
- Shifting, Riding33
- Braking33
- Stopping, Parking34
- Refueling34
Service Schedule36
- Maintenance Work (as an Additional Order)37
Tuning the Chassis38
- Checking the Basic Chassis Setting with the Rider's Weight38
- Compression Damping of Shock Absorber38
- Adjusting the High-Speed Compression Damping of the Shock Absorber38
- Adjusting the Low-Speed Compression Damping of the Shock Absorber39
- Adjusting the Rebound Damping of the Shock Absorber39
- Measuring the Sag of the Unloaded Rear Wheel40
- Checking the Static Sag of the Shock Absorber40
- Checking the Riding Sag of the Shock Absorber41
- Adjusting the Spring Preload of the Shock Absorber41
- Adjusting the Riding Sag42
- Checking the Basic Setting of the Fork42
- Adjusting the Compression Damping of the Fork43
- Adjusting the Rebound Damping of the Fork43
- Adjusting the Spring Preload of the Fork44
- Handlebar Position44
- Adjusting the Handlebar Position44
Service Work on the Chassis46
- Raising the Motorcycle with the Lift Stand46
- Removing the Motorcycle from the Lift Stand46
- Bleeding the Fork Legs46
- Cleaning the Dust Boots of the Fork Legs47
- Loosening the Fork Protection47
- Positioning the Fork Protection48
- Removing the Fork Legs48
- Installing the Fork Legs48
- Removing the Fork Protector49
- Installing the Fork Protector50
- Removing the Lower Triple Clamp (EXC EU/AUS, XC-W)50
- Removing the Lower Triple Clamp X (EXC SIX DAYS)50
- Installing the Lower Triple Clamp (EXC EU/AUS, XC-W)51
- Installing the Lower Triple Clamp (EXC SIX DAYS)52
- Checking the Play of the Steering Head Bearing54
- Adjusting the Play of the Steering Head Bearing54
- Greasing the Steering Head Bearing55
- Removing the Start Number Plate (XC-W)55
- Installing the Start Number Plate (XC-W)55
- Removing the Front Fender56
- Installing the Front Fender56
- Removing the Shock Absorber56
- Installing the Shock Absorber56
- Removing the Seat57
- Mounting the Seat57
- Removing the Air Filter Box Lid58
- Installing the Air Filter Box Lid58
- Removing the Air Filter58
- Installing the Air Filter58
- Cleaning the Air Filter and Air Filter Box59
- Removing the Main Silencer59
- Installing the Main Silencer60
- Changing the Glass Fiber Yarn Filling of the Main Silencer60
- Removing the Fuel Tank60
- Installing the Fuel Tank61
- Checking the Chain for Dirt62
- Cleaning the Chain62
- Checking the Chain Tension63
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide63
- Adjusting the Chain Tension65
- Adjusting the Chain Guide66
- Checking the Frame67
- Checking the Swingarm67
- Checking the Throttle Cable Routing67
- Checking the Rubber Grip68
- Additionally Securing the Rubber Grip68
- Adjusting the Basic Position of the Clutch Lever68
- Checking the Fluid Level of the Hydraulic Clutch69
- Changing the Hydraulic Clutch Fluid69
Brakes71
- Checking Free Travel of Hand Brake Lever71
- Adjusting the Basic Position of the Hand Brake Lever (XC-W)71
- Adjusting Free Travel of Hand Brake Lever (All EXC Models)71
- Checking the Brake Discs72
- Checking the Front Brake Fluid Level72
- Adding Front Brake Fluid72
- Checking the Front Brake Linings73
- Changing the Front Brake Linings74
- Checking the Free Travel of Foot Brake Lever75
- Adjusting the Basic Position of the Foot Brake Lever75
- Checking the Rear Brake Fluid Level76
- Adding Brake Fluid for the Rear Brake76
- Checking the Rear Brake Linings77
- Removing the Rear Brake Linings77
- Installing the Rear Brake Linings78
- Changing the Rear Brake Linings78
Wheels, Tires80
- Removing the Front Wheel80
- Installing the Front Wheel80
- Removing the Rear Wheel81
- Installing the Rear Wheel81
- Checking the Tire Condition82
- Checking the Tire Air Pressure83
- Checking the Spoke Tension83
Electrical System85
- Removing the Battery (All 250/300 Models)85
- Installing the Battery (All 250/300 Models)85
- Recharging the Battery (All 250/300 Models)85
- Changing the Main Fuse (All 250/300 Models)86
- Removing the Headlight Mask with the Headlight (All EXC Models)87
- Refitting the Headlight Mask with the Headlight (All EXC Models)88
- Changing the Headlight Bulb (All EXC Models)88
- Checking the Headlight Setting (All EXC Models)89
- Adjusting the Headlight Range (All EXC Models)89
- Changing the Speedometer Battery89
Cooling System91
- Checking the Antifreeze and Coolant Level91
- Checking the Coolant Level92
- Draining the Coolant92
- Refilling with Coolant93
Tuning the Engine95
- Checking the Play in the Throttle Cable95
- Adjusting the Play in the Throttle Cable95
- Carburetor95
- Carburetor - Adjusting the Idle Speed96
- Emptying the Carburetor Float Chamber97
- Checking the Basic Position of the Shift Lever98
- Adjusting the Basic Position of the Shift Lever98
- Engine Characteristic - Auxiliary Spring (All 250/300 Models)98
- Engine Characteristic - Adjusting the Auxiliary Spring (All 250/300 Models)98
Service Work on the Engine100
- Checking the Gear Oil Level100
- Changing the Gear Oil100
- Draining the Gear Oil101
- Refilling with Gear Oil101
- Adding Gear Oil102
Cleaning, Care103
- Cleaning the Motorcycle103
- Checks and Maintenance Steps for Winter Operation104
Storage105
- Preparing for Use after Storage105
Troubleshooting106
Technical Data - Engine108
- 125 Exc Eu, 125 Exc Six Days Eu108
- All 200 Models108
- All 250 Models109
- All 300 Models109
- Capacity - Transmission Oil110
- Capacity - Coolant110
Technical Data - Engine Tightening Torques111
- All 125/200 Models111
- All 250/300 Models112
Technical Data - Carburetor113
- 125 Exc Eu, 125 Exc Six Days Eu113
- 200 Exc Eu113
- 200 Exc aus113
- 200 XC-W Usa113
- 250 Exc Eu, 250 Exc Six Days Eu114
- 250 Exc aus114
- 250 XC-W Usa114
- 300 Exc Eu, 300 Exc Six Days Eu114
- 300 Exc aus115
- 300 XC-W Usa115
- Carburetor Configuration (125 EXC EU, 125 EXC SIX DAYS EU)115
- Carburetor Configuration (All 200 Models)117
- Carburetor Configuration (All 250 Models)118
- Carburetor Configuration (All 300 Models)119
- General Carburetor Configuration120
Technical Data - Chassis121
- Lighting Equipment122
- Tires122
- Capacity - Fuel122
Technical Data - Fork123
- All 125/200 Models123
- All 250/300 Models123
Technical Data - Shock Absorber125
- All 125/200 Models125
- All 250/300 Models125
Technical Data - Tightening Torques for Chassis127
Substances128
Auxiliary Substances130
Standards132
Index133

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