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KTM 250 XCF-W USA 2010 User Manual

KTM 250 XCF-W USA 2010
112 pages
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OWNER'S MANUAL 2010
250 EXC-F EU
250 XCFW USA
ART. NO. 3211481en

Table of Contents

Questions and Answers:

KTM 250 XCF-W USA 2010 Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Compression Ratio12.8:1
Transmission6-speed
StarterElectric starter
Bore x Stroke76 mm x 55 mm
Fuel SystemElectronic Fuel Injection
Front SuspensionWP USD 48 mm
Rear SuspensionWP PDS shock
Front BrakeDisc brake
Rear BrakeDisc brake
FrameChromoly steel

Summary

MEANS OF REPRESENTATION

Symbols Used

Explains symbols used throughout the manual for clarity.

Formats Used

Explains typographical and other formats used in the manual.

IMPORTANT NOTES

Use Definition (250 EXC-F EU)

Defines the intended use and limitations for the 250 EXC-F EU model.

Use Definition (250 XCF-W USA)

Defines the intended use and limitations for the 250 XCF-W USA model.

IMPORTANT NOTES (CONTINUED)

Transport and Environment

Provides safety notes for transport and encourages environmental responsibility.

Risk Grades and Owner's Manual

Explains risk symbols and stresses manual importance.

VIEW OF VEHICLE

Left Front View

Illustrates and labels the left front view of the motorcycle.

Right Rear View

Illustrates and labels the right rear view of the motorcycle.

LOCATION OF SERIAL NUMBERS

Chassis, Type, and Key Numbers

Shows locations for chassis, type, and key numbers.

Engine and Fork Part Numbers

Shows locations for engine and fork part numbers.

LOCATION OF SERIAL NUMBERS (CONTINUED)

Shock Absorber Part Number

Shows the location of the shock absorber part number.

CONTROLS

Handlebar Controls

Covers clutch, hand brake, short circuit, and starter buttons.

CONTROLS (CONTINUED)

Handlebar Switches and Indicators

Details light switch, horn, turn signals, and indicator lamps.

CONTROLS (CONTINUED)

Speedometer Operation and Settings

Explains speedometer operation, modes, and unit settings.

CONTROLS (CONTINUED)

Clock and Speedometer Function Adjustment

Guides on setting the clock and adjusting speedometer display modes.

CONTROLS (CONTINUED)

Lap Time and Speed Display Modes

Explains querying lap times and speed display mode.

Service Hours Display Mode

Explains the SPEED/H display for service hours.

CONTROLS (CONTINUED)

Clock, Lap Time, and Odometer Modes

Explains SPEED/CLK, SPEED/LAP, and SPEED/ODO display modes.

Trip Master 1 Display Mode

Explains the SPEED/TR1 display mode.

CONTROLS (CONTINUED)

Trip Master 2 and Average Speed Modes

Explains SPEED/TR2, SPEED/A1, and SPEED/A2 display modes.

CONTROLS (CONTINUED)

Stop Watch Modes

Explains SPEED/S1 and SPEED/S2 stop watch modes.

CONTROLS (CONTINUED)

Fuel Tap and Filler Cap Operation

Covers fuel tap states and filler cap procedures.

Choke Lever Operation

Explains choke lever function for cold starts.

CONTROLS (CONTINUED)

Choke and Gear Shifting

Covers choke for USA model and shift lever operation.

Foot Brake and Kickstarter

Explains foot brake pedal and kickstarter usage.

CONTROLS (CONTINUED)

Side Stand and Steering Lock Operation

Explains side stand safety and steering lock functions.

CONTROLS (CONTINUED)

Steering Lock Unlocking Procedure

Guides on how to unlock the steering.

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION

First Use Safety and Preparation

Crucial safety advice and preparation for the first ride.

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION (CONTINUED)

Weight Distribution and Engine Running-in

Advises on weight limits and engine break-in procedures.

RIDING INSTRUCTIONS

Pre-Ride Checks and Starting Procedures

Lists essential checks and engine starting steps.

RIDING INSTRUCTIONS (CONTINUED)

Starting Off, Shifting, and Braking

Guides on starting, shifting, and braking techniques.

RIDING INSTRUCTIONS (CONTINUED)

Stopping, Parking, and Refueling Safety

Covers procedures and safety for stopping, parking, and refueling.

SERVICE SCHEDULE

Workshop Recommended Maintenance

Lists maintenance tasks for authorized KTM workshops.

SERVICE SCHEDULE (CONTINUED)

Rider Performed Maintenance Checks

Lists routine checks and maintenance for the rider.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Suspension Setup and Adjustment

Covers basic chassis setting and shock absorber damping.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Shock Absorber Damping Adjustments

Details adjusting compression and rebound damping.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Shock Absorber Sag Measurement and Adjustment

Guides on checking and adjusting shock absorber sag.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Fork Settings and Adjustments

Covers fork damping and setting checks.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Fork Spring Preload and Bleeding

Guides on adjusting fork spring preload and bleeding fork legs.

Fork Protector Cleaning

Guides on cleaning fork protector dust boots.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Fork Protection and Steering Head Bearing Play

Covers loosening, positioning fork protection and checking steering head bearing.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Steering Head Bearing Play Adjustment

Guides on adjusting steering head bearing play.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Fork Offset and Leg Removal

Explains fork offset and guides on removing fork legs.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Fork Leg Installation

Guides on installing fork legs.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Lower Triple Clamp Removal

Guides on removing the lower triple clamp.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Lower Triple Clamp Installation

Guides on installing the lower triple clamp.

Fork Protector Removal and Installation

Guides on removing and installing the fork protector.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Lower Triple Clamp Removal (250 EXC-F EU / 250 XCF-W USA)

Guides on removing the lower triple clamp for both models.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Lower Triple Clamp Installation (250 EXC-F EU)

Guides on installing the lower triple clamp for the EU model.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Lower Triple Clamp Installation (250 XCF-W USA)

Guides on installing the lower triple clamp for the USA model.

Steering Head Bearing Greasing

Guides on greasing the steering head bearing.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Front Fender Removal and Installation

Guides on removing and installing the front fender.

Headlight Mask Removal and Refitting

Guides on removing and refitting the headlight mask.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Start Number Plate Removal and Installation

Guides on removing and installing the start number plate.

Handlebar Position Adjustment

Explains handlebar positions and guides on adjusting them.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Throttle Cable Routing Check

Explains how to check the correct routing of the throttle cable.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Throttle Cable Play Check and Adjustment

Guides on checking and adjusting throttle cable play.

Chain Dirt Accumulation Check

Guides on checking the chain for dirt accumulation.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Chain Cleaning and Tension Check

Instructions on cleaning the chain and checking its tension.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Sprocket Wear and Chain Wear Checks

Guides on checking sprockets and chain wear.

Chain Tension Adjustment

Guides on adjusting the chain tension.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Chain Tension Adjustment Procedures

Details chain tension adjustment procedures.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Chain Guide and Clutch Lever Adjustment

Guides on adjusting the chain guide and clutch lever position.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Hydraulic Clutch Fluid Check and Change

Guides on checking and changing hydraulic clutch fluid.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Brake Disc and Hand Brake Lever Checks

Guides on checking brake discs and hand brake lever free travel.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Hand Brake Lever Adjustment

Guides on adjusting hand brake lever free travel and position.

Front Brake Fluid Level Check

Guides on checking the front brake fluid level.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Adding Front Brake Fluid

Detailed steps for adding front brake fluid.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Front Brake Lining Checks and Replacement

Guides on checking and replacing front brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Front Brake Lining Change Procedure

Detailed steps for changing front brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Foot Brake Lever Checks and Adjustment

Guides on checking foot brake lever travel and adjusting position.

Rear Brake Fluid Level Check

Guides on checking the rear brake fluid level.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Adding Rear Brake Fluid

Detailed steps for adding rear brake fluid.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Rear Brake Lining Checks and Replacement

Guides on checking and replacing rear brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Rear Brake Lining Change Procedure

Detailed steps for changing rear brake linings.

Front Wheel Removal and Installation

Guides on removing and installing the front wheel.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Front Wheel Installation

Guides on installing the front wheel.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Rear Wheel Removal and Installation

Guides on removing and installing the rear wheel.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Tire Condition Checks

Guides on checking tire condition, tread depth, and age.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Tire Air Pressure and Spoke Tension Checks

Provides correct tire pressures and guides on spoke tension checks.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Battery Service Procedures

Guides on battery removal, installation, and recharging.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Fuse Replacement

Guides on locating, removing, and replacing fuses.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Seat and Fuel Tank Removal

Covers seat removal and fuel tank removal.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Fuel Tank Installation

Guides on safely installing the fuel tank.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Cooling System Checks and Refilling

Covers cooling system checks and coolant refilling.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Coolant Level Check and Draining

Guides on checking coolant level and draining the coolant.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Coolant Refilling and Silencer Service

Guides on refilling coolant and silencer removal/installation.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Air Filter Box and Air Filter Service

Guides on air filter box and air filter removal/installation.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Air Filter Cleaning and Carburetor Idle Importance

Guides on air filter cleaning and carburetor idle importance.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Carburetor Idle Adjustment and Float Chamber Emptying

Guides on adjusting idle and emptying float chamber.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Engine Oil Level Check

Guides on checking the engine oil level.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Engine Oil and Oil Screen Service

Guides on draining engine oil and cleaning oil screens.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Oil Filter Removal

Guides on removing the oil filter.

MAINTENANCE WORK ON CHASSIS AND ENGINE (CONTINUED)

Oil Filter Installation and Oil Filling

Guides on installing oil filter and filling engine oil.

TROUBLESHOOTING

Engine Cranking and Starting Issues

Troubleshooting for cranking and starting problems.

Idle and Acceleration Problems

Troubleshooting for idle and speed-up issues.

TROUBLESHOOTING (CONTINUED)

Power Loss and Overheating Issues

Troubleshooting for low power and overheating.

Oil Consumption and Battery Issues

Troubleshooting for oil consumption and battery discharge.

CLEANING PROCEDURES

Motorcycle Cleaning Guidelines

Provides guidelines and warnings for cleaning the motorcycle.

STORAGE GUIDELINES

Motorcycle Storage Procedures

Procedures for storing the motorcycle for extended periods.

Post-Storage Operation

Guides on preparing the motorcycle after storage.

TECHNICAL DATA - ENGINE

Engine Specifications

Details engine design, displacement, bore, and valve clearances.

Fluid Capacities

Specifies engine oil and coolant capacities.

TECHNICAL DATA - ENGINE TIGHTENING TORQUES

TECHNICAL DATA - CHASSIS

Tire Specifications and Fuel Capacity

Lists tire specifications and fuel tank capacity.

TECHNICAL DATA - CHASSIS (CONTINUED)

Lighting Equipment Specifications

Details specifications for the motorcycle's lighting system.

TECHNICAL DATA - FORK

Fork Damping and Spring Preload Settings

Details fork damping and spring preload settings.

TECHNICAL DATA - SHOCK ABSORBER

Shock Absorber Damping and Spring Preload Settings

Details shock absorber damping and spring preload settings.

TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS

WIRING DIAGRAM

EU Model Wiring Diagram

Electrical wiring diagram for the 250 EXC-F EU model.

WIRING DIAGRAM (CONTINUED)

Component List and Cable Colors

List of electrical components and color codes used in diagrams.

SUBSTANCES AND FLUIDS

Brake Fluid and Coolant Specifications

Specifications for brake fluid and coolant.

Oil Specifications and Fuel Type

Specifications for various oils and fuel type.

SUBSTANCES AND FLUIDS (CONTINUED)

Recommended Lubricants and Cleaners

Lists recommended lubricants and cleaning agents.

AUXILIARY SUBSTANCES

Cleaning Agents and Lubricants

Lists recommended cleaners, polishes, greases, and sprays.

AUXILIARY SUBSTANCES (CONTINUED)

Air Filter Oil and Universal Spray

Recommended air filter oil and universal spray.

STANDARDS AND CLASSIFICATIONS

JASO T903 MA Standard

Explains the standard for motorcycle engine oils.

SAE Viscosity Classes

Explains SAE viscosity classifications for oils.

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