EasyManua.ls Logo

KTM 500 EXC AUS User Manual

KTM 500 EXC AUS
136 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OWNER'S MANUAL 2014
450 EXC EU
450 EXC AUS
450 EXC SIX DAYS EU
450 XC-W USA
500 EXC EU
500 EXC AUS
500 EXC SIX DAYS EU
500 XC-W USA
Art. no. 3213037en

Table of Contents

Questions and Answers:

KTM 500 EXC AUS Specifications

General IconGeneral
Bore x Stroke95 mm x 72 mm
Transmission6-speed
Seat Height960 mm
StarterElectric starter
Ground Clearance355 mm
Cooling SystemLiquid cooled
Rear SuspensionWP Xplor PDS shock absorber
Rear BrakeDisc brake
Engine Type1-cylinder, 4-stroke engine
PowerNot available
TorqueNot available
Fuel SystemElectronic fuel injection (Keihin EMS)
Front SuspensionWP Xplor 48 upside-down fork
FrameCentral double-cradle type 25CrMo4 steel
ABSNo

Summary

Means of Representation

Symbols Used in Manual

Explains the meaning of various symbols used throughout the owner's manual.

Typographical Formats Explained

Details the typographical formats, such as specific names and brands, used in the manual.

Safety Advice and Precautions

Intended Use Definition

Defines the specific intended use and limitations of the KTM sport motorcycle.

General Safety Instructions

Outlines essential safety instructions for operating the vehicle safely.

Risk Degrees and Symbols

Explains hazard symbols and risk levels to ensure user awareness.

Safe Operation Guidelines

Provides practical guidelines for operating the motorcycle safely.

Protective Clothing Requirements

Emphasizes the importance of wearing appropriate protective clothing while riding.

Important Ownership Notes

Guarantee and Warranty Information

Details the terms and conditions related to the motorcycle's guarantee and warranty.

Operating and Auxiliary Substances

Lists and describes the recommended operating fluids and auxiliary substances.

Service and Maintenance Importance

Highlights the critical role of proper service for vehicle longevity and performance.

View of Vehicle Components

Front Left View with Part Labels

Illustrates the front left view of the motorcycle with numbered labels for key components.

Rear Right View with Part Labels

Illustrates the rear right view of the motorcycle with numbered labels for key components.

Locating Serial and Identification Numbers

Chassis, Engine, and Type Label Locations

Provides information on where to find the chassis number, engine number, and type label.

Fork and Shock Absorber Part Numbers

Details the locations for identifying fork and shock absorber part numbers.

Motorcycle Controls Overview

Handlebar Control Functions

Explains the operation and function of various controls located on the handlebars.

Indicator Lamps and Their Meanings

Describes the various indicator lamps on the dashboard and their functions.

Starting and Stopping Mechanisms

Details the operation of the electric starter and idle speed adjustment screw.

Speedometer Operation and Settings

Speedometer Overview and Modes

Provides an overview of the speedometer display and its various modes.

Setting Clock, Units, and Functions

Guides on how to set the clock, change units, and adjust speedometer functions.

Preparing for Initial Motorcycle Use

Advice for First Use and Safety

Provides essential advice and safety precautions for the first ride.

Engine Break-in Procedure

Details the recommended procedure for running in the engine to ensure longevity.

Preparation for Difficult Riding Conditions

Outlines specific preparations for riding in challenging environmental conditions.

Riding Instructions and Techniques

Pre-Ride Checks and Maintenance

Lists essential checks and maintenance tasks to perform before riding.

Engine Starting and Initial Riding

Guides on how to start the engine and begin riding the motorcycle.

Gear Shifting, Riding, and Braking

Explains proper techniques for shifting gears, riding, and braking.

Service and Maintenance Schedule

Regular Service Schedule Intervals

Details the recommended maintenance tasks based on operating hours or time intervals.

Additional Service Work Recommendations

Lists optional service tasks that may be required in addition to the regular schedule.

Chassis Tuning and Suspension Adjustment

Basic Suspension Setting for Rider Weight

Explains how to adjust suspension settings based on the rider's weight.

Shock Absorber Damping Adjustment

Details how to adjust the low-speed and high-speed compression damping.

Fork Damping and Spring Preload Adjustments

Guides on adjusting fork compression, rebound damping, and spring preload.

Chassis Service and Maintenance

Fork and Triple Clamp Service Procedures

Covers removal, installation, and maintenance of fork legs and triple clamps.

Steering Head Bearing Maintenance

Procedures for checking, adjusting, and greasing the steering head bearing.

Air Filter and Air Filter Box Service

Instructions for removing, cleaning, and installing the air filter and its box.

Chain Maintenance and Tension Adjustment

Guides on cleaning, checking, and adjusting the drive chain tension.

Brake System Maintenance and Checks

Hand Brake Lever Free Travel Adjustment

Explains how to check and adjust the free travel of the hand brake lever.

Brake Disc and Lining Wear Checks

Details how to check the wear limits of brake discs and linings.

Brake Fluid Level and Replacement

Guides on checking and adding brake fluid for front and rear brakes.

Wheels and Tires Maintenance

Front and Rear Wheel Service

Procedures for removing and installing the front and rear wheels.

Tire Condition and Air Pressure Checks

Instructions for inspecting tire condition and verifying air pressure.

Electrical System Maintenance

Battery Maintenance and Charging

Covers battery removal, installation, and charging procedures.

Fuse Replacement and Checks

Guides on changing the main fuse and individual component fuses.

Headlight and Lighting System Service

Procedures for headlight mask, bulb replacement, and setting alignment.

Cooling System Service

Coolant Level and Antifreeze Checks

Explains how to check the coolant and antifreeze levels for proper engine cooling.

Coolant Draining and Refilling Procedures

Details the steps for draining and refilling the motorcycle's coolant.

Engine Tuning and Adjustments

Throttle Cable Play Adjustment

Guides on checking and adjusting the play in the throttle cable.

Idle Speed and Shift Lever Adjustments

Explains how to adjust the engine's idle speed and shift lever position.

Engine Service Procedures

Fuel Screen and Engine Oil Level Checks

Covers changing the fuel screen and checking the engine oil level.

Engine Oil and Filter Change

Details the process for changing the engine oil and oil filter.

Cleaning and Care Instructions

Motorcycle Cleaning Procedures

Provides instructions on how to properly clean the motorcycle.

Maintenance for Winter Operation

Outlines necessary checks and maintenance steps for winter storage or use.

Motorcycle Storage Guidelines

Procedure for Long-Term Storage

Steps to take when storing the motorcycle for an extended period.

Preparation for Use After Storage

Instructions for getting the motorcycle ready after it has been stored.

Troubleshooting Common Issues

Engine Starting and Running Problems

Diagnoses common issues related to engine starting and operation.

Engine Performance and Overheating

Addresses problems with engine power loss and overheating.

FI Warning Lamp Blink Codes

Interpreting FI Warning Lamp Codes

Lists and explains the diagnostic blink codes for the FI warning lamp.

Technical Data and Specifications

Engine Specifications and Torques

Provides detailed engine specifications and tightening torque values.

Chassis and Electrical System Data

Lists specifications for the chassis, frame, and electrical system components.

Fork and Shock Absorber Specifications

Details specifications for the front fork and rear shock absorber.

Recommended Substances and Fluids

Brake Fluid and Coolant Recommendations

Specifies approved types of brake fluid and coolant for the motorcycle.

Engine Oil Recommendations

Lists recommended engine oil types and specifications for optimal performance.

Auxiliary Products and Materials

Cleaning and Maintenance Products

Lists recommended products for cleaning air filters, chains, and general surfaces.

Greases, Lubricants, and Sprays

Recommends specific greases, lubricants, and sprays for various applications.

Industry Standards and Classifications

JASO T903 MA Standard Explained

Explains the JASO T903 MA standard for motorcycle engine oils.

SAE Viscosity Classification System

Describes the SAE system used for classifying oil viscosity.

Related product manuals