KTM 500 EXC-F Six Days 2017 User Manual

18
ENGINE
18.5.16 Installing the clutch discs
311602-10
Lock the cl ut ch basket and primary gear using special tool 0 .
I Gear segme nt (80029004000) (i!lJ p. 370)
Mount and tighten nut 0 .
Guideline
Nut, primary gear M20LHx1.5 100 Nm
(73.8 lbf ft)
Position cranks haft to TDC and lock w ith special t oo l 41) .
I Locking screw (113080802) ( 1!;!1 p. 36 1)
-
Th oroughly oil the cl utc h facing discs.
Mount intermediate
c lut ch disc 0 with mar king S.
Guideline
Thickness of int ermediate cl ut ch
disc 0
1.0 mm (0.039 in )
218
Loctite «> 243™
- Alternately place the c lut ch facing and 7 int ermediate discs into the cl ut ch basket.
Guideline
I Thickne ss of interm ediate cl ut ch discs 1 1.4 mm (0.055 in )
Place int erme diat e c lut ch disc G) int o the cl utch basket.
Guideline
Thickne ss of i nte rmediate cl ut ch
disc G)
1.0 mm (0.039 in )
Place clutch facing disc into th e cl ut ch basket.
Mount
clutch throw-out O .
Position pressure cap 8 .

KTM 500 EXC-F Six Days 2017 Specifications

General

Displacement	510.4 cc
Bore x Stroke	95 mm x 72 mm
Transmission	6-speed
Cooling	Liquid cooled
Starter	Electric starter
Ground Clearance	355 mm
Engine Type	Single cylinder, 4-stroke
Fuel System	Electronic Fuel Injection
Front Suspension	WP XPLOR 48
Rear Suspension	WP XPLOR PDS
Front Brake	260 mm disc
Rear Brake	220 mm disc
Fuel Tank Capacity	9 liters
Frame	Central tube frame made of chrome molybdenum steel tubing