KTM 625 SXC - PERIODIC MAINTENANCE SCHEDULE

ENGLISH
21
PERIODIC MAINTENANCE SCHEDULE
»
A WASHED MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY!
1. Service
after
1000 km
or 10 hours
every
5000 km
or
once a year
ENGINE
Change engine oil, oil filter, and fine filter
z z
Clean oil screens and magnet of drain plug
z z
Check oil lines for damage and kink-less arrangement
z z
Check and adjust spark plug, replace every 10,000 km
z
Check and adjust valve clearance
z z
Check engine fastening screws for tight fit
z z
Make sure all engine screws accessible from the outside are screwed tight
z z
CARBURATOR
Check carburetor connection boots for cracks and leaks
z
Check idle setting
z z
Check bleeder hoses for damage and kink-free arrangement
z z
ADD-ON-PARTS
Check cooling system for leaks, antifreeze protection
z z
Check radiator fan for proper function
z
Check exhaust system for leaks and suspension
z z
Check actuating cables for damage, smooth operation, and kink-less arrangement, adjust and
lubricate
z z
Check fluid level of the clutch master cylinder
z
Clean air filter and air filter box
z
Check cables for damage and kink-less arrangement
z
Check headlamp adjustment
z
Check electrical system for function; (low/high beams, stop light, turn indicators, tell-tale lamps,
horn, emergency-off switch)
z z
Make sure all screws and nuts are tight
z z
BRAKES
Check brake fluid level, lining thickness, and brake discs
z z
Check brake lines for damage and leaks
z z
Check/adjust smooth operation, free travel of handbrake/footbrake levers
z z
Check screws of brake system for tight fit
z z
CHASSIS
Check suspension strut and fork for leaks and proper function
z z
Check O-ring of suspension strut for wear
z
Clean dust sleeves
z
Bleed fork legs
z z
Check swinging-fork pivot
z
Check/adjust steering-head bearing
z z
Lubricate reversing lever
z
Check all chassis screws for tight fit (fork plates, fork leg, axle nuts/screws, swinging-fork pivot,
reversing lever, suspension strut)
z z
WHEELS
Check spoke tension and rim join
z z
Check tire condition and inflation pressure
z z
Check chain and chain guides for wear, force fit and tension
z z
Check screws on pinion and chain sprocket for locking devices and a tight fit
z z
Clean chain (Motorex 611), lubricate
z z
Check wheel bearings and jerk damper for play
z