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KTM 690 - User Manual

KTM 690
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OWNER'S MANUAL 2008
690 Rally Factory Replica
ART. NO. 3211241en

Table of Contents

Questions and Answers

  • L
    Luis MccartyAug 18, 2025
    Why KTM 690 engine cannot be cranked (electric starter)?
    • E
      erica76Aug 19, 2025
      If your KTM Motorcycle engine cannot be cranked using the electric starter: * **Main Fuse**: Remove and fit the main fuse. * **Low Temperature**: Recharge the battery and determine the reason for its discharge, or have it checked by a KTM workshop.
  • J
    Julian GarciaAug 22, 2025
    Why KTM 690 engine does not speed up?
    • A
      Anne BrennanAug 22, 2025
      If your KTM Motorcycle engine does not speed up, it could be due to: * **Carburetor Issues**: The carburetor might be running over because the float needle is dirty or worn. Also, loose carburetor jets can cause this problem. Have carburetor checked. * **Ignition Problems**: The electronic ignition adjustment may be defective. Have ignition system checked.
  • J
    jeanettecarrollAug 25, 2025
    Why does my KTM 690 Motorcycle engine overheat?
    • D
      Donald DavisAug 26, 2025
      Several factors can cause a KTM Motorcycle engine to overheat: * **Low Coolant**: Check the cooling system for leaks and verify the coolant level. * **Insufficient Airflow**: Turn off the engine when the motorcycle is standing still to prevent overheating. * **Dirty Radiator Fins**: Clean the radiator fins to ensure proper cooling. * **Radiator Hose Issues**: Replace any bent radiator hoses. * **Thermostat Problems**: Have the thermostat removed and checked. The specification is 70 °C (158 °F). * **Radiator Fan Issues**: Have the radiator fan system checked for defects.
  • D
    Debra JacksonAug 28, 2025
    What to do if KTM Motorcycle engine has too little power?
    • B
      bkhanAug 28, 2025
      If your KTM Motorcycle engine has too little power, consider the following potential causes: * **Fuel Feed Interruption**: Check the tank breathers, fuel filter, fuel screen, fuel tap and carburetor. Have the fuel pump checked. * **Dirty Air Filter**: Clean the air filter. * **Exhaust System Issues**: Check the exhaust system for leaks or damage. Check glass fiber yarn filling in main silencer. * **Valve Clearance**: Have the valve clearance adjusted. * **Electronic Ignition**: Have the ignition system checked.
  • T
    Tracy McculloughSep 1, 2025
    What to do if KTM Motorcycle battery discharged?
    • L
      Lisa WarrenSep 1, 2025
      If your KTM Motorcycle battery is discharged: * If the generator is not charging the battery, check the electrical system. * Recharge the battery and investigate the cause of the discharging.
  • D
    Dennis TylerSep 4, 2025
    What to do if KTM 690 Motorcycle engine stalls or is popping into the carburetor?
    • B
      Benjamin WilcoxSep 4, 2025
      If your KTM Motorcycle engine stalls or pops into the carburetor: * **Lack of Fuel**: Clean and check the fuel system and carburetor. * **Bad Air Intake**: Check rubber sleeves and carburetor for tightness.
  • D
    Daniel FrancisSep 7, 2025
    How to fix KTM 690 high oil consumption?
    • A
      Amy GonzalesSep 7, 2025
      To address high oil consumption in your KTM Motorcycle: * **Engine Vent Hose**: Ensure the vent hose is routed without bends, or replace it if necessary. * **Engine Oil Level**: Check the engine oil level. * **Engine Oil Viscosity**: Change the engine oil and oil filter, and clean the oil screen.
  • K
    Kendra HernandezSep 12, 2025
    What to do if KTM 690 engine has no idle?
    • K
      Kevin OdomSep 12, 2025
      If your KTM Motorcycle engine has no idle, consider the following: * **Blocked Idling Jet**: Clean the carburetor. * **Carburetor Adjustments**: Have the carburetor adjusted. * **Spark Plug**: Change the spark plug. * **Ignition System**: Have the ignition system checked.
  • J
    Julian CooleyNov 14, 2025
    What to do if KTM 690 Motorcycle engine turns but does not start?
    • L
      linda84Nov 14, 2025
      If your KTM Motorcycle engine turns but doesn't start, consider these potential causes and solutions: * **Operating Error**: Review and carefully follow the start procedure. * **Old Fuel**: If the motorcycle has been stored for a long time, drain the old fuel from the carburetor. * **Fuel Feed Interrupted**: Inspect the tank breathers, fuel filter, fuel screen, fuel tap, and carburetor. Also, have the fuel pump checked. * **Engine Flooded**: Clean and dry the spark plug, or replace it if necessary. * **Spark Plug Issues**: If the spark plug is oily or wet, clean and dry it, or replace it. Ensure the plug gap is correctly adjusted to 0.9 mm (0.04 in). * **Ignition Problems**: Check the spark plug connector and spark plug for defects. If there's no spark, replace the spark plug ...

Summary

IMPORTANT NOTES

Grades of risks

Defines risk levels: Danger, Warning, Note, and their implications for safety.

Use definition

Defines the intended use and regulations for KTM sport motorcycles.

OPERATING ELEMENTS

TIPS AND HINTS ON PUTTING INTO OPERATION

Advice on first use

Provides crucial safety advice and pre-ride checks for new users.

Running in the engine

Details the recommended speeds for the engine run-in phase.

RIDING INSTRUCTIONS

Checks before putting into operation

Lists essential pre-ride checks for safety and proper function.

GREASING AND SERVICE TABLE

Important checks and maintenance work to be carried out by the rider.

Outlines routine checks and maintenance tasks for the owner.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing engine oil and oil filter, cleaning oil screen

Covers the process for oil change and oil screen cleaning.

TROUBLESHOOTING

Engine turns but does not start.

Lists causes and measures for engine starting failures.

Engine overheats.

Covers causes and solutions for engine overheating.

TECHNICAL DATA - ENGINE

TECHNICAL DATA - CHASSIS

WIRING DIAGRAM

SUBSTANCES

KTM 690 Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Transmission6-speed
StarterElectric
Fuel SystemElectronic fuel injection
CoolingLiquid-cooled
Rear SuspensionWP monoshock
Front BrakeSingle 320 mm disc, 4-piston caliper
Rear BrakeBrembo single-piston caliper, 240 mm disc
Fuel Tank Capacity13.5 liters
FrameChromium-Molybdenum steel trellis
Rear Wheel17"

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