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KTM Supermoto 690 User Manual

KTM Supermoto 690
165 pages
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OWNER'S MANUAL 2008
690bSUPERMOTO
690bSUPERMOTObR
ART. NO. 3211244en

Table of Contents

Questions and Answers:

KTM Supermoto 690 Specifications

General IconGeneral
Compression Ratio12.7:1
Transmission6-speed
Engine TypeSingle cylinder, 4-stroke
Power Output74 hp (55 kW) @ 8000 rpm
Torque73.5 Nm @ 6, 500 rpm
StarterElectric
Rear SuspensionWP monoshock
Front Brake320 mm disc, 4-piston caliper
Rear Brake240 mm disc, single-piston caliper
Front Wheel17 inch
Rear Wheel17 inch
Seat Height890 mm
Fuel Tank Capacity13.5 l
Fuel SystemElectronic fuel injection
FrameChrome-molybdenum trellis frame, powder coated

Summary

IMPORTANT NOTES

Maintenance

Proper maintenance is crucial for operation and wear prevention; poor adjustment can cause damage.

Warranty

Warranty claims require authorized KTM workshop maintenance and confirmation in the service record.

Fuel, oils, etc.

Use fuels, oils, and greases according to specifications listed in the owner's manual.

VIEW OF VEHICLE

View of vehicle, front left side

Illustrates and labels key components of the motorcycle from the front left side.

View of vehicle, rear right side

Illustrates and labels key components of the motorcycle from the rear right side.

LOCATION OF SERIAL NUMBERS

Chassis number/type label

Details the location of the chassis number on the steering head and the type label.

Key number

Explains where to find the key number on the KEYCODECARD for ordering spare keys.

Engine number

Shows the location of the engine number stamped on the left side of the engine.

Fork part number

Indicates where the fork part number is stamped on the inner side of the fork stub.

Shock absorber part number

Details the location of the shock absorber part number on the top of the shock absorber.

OPERATING ELEMENTS

Clutch lever

Describes the clutch lever on the left handlebar, its operation and adjustment.

Hand brake lever

Locates the hand brake lever on the right handlebar and its function for the front wheel brake.

Light switch

Explains the operation of the light switch for low and high beam functions.

Ignition/steering lock

Explains the ignition/steering lock positions: off, on, and steering locked.

Emergency OFF switch

Details the emergency OFF switch for stopping the engine and ignition circuit.

Electric starter button

Locates the electric starter button and its operation for starting the engine.

Combination instrument

Overview of the combination instrument, its areas and functions.

Combination instrument - function buttons

Explains the function of MODE and SET buttons for display modes and trip reset.

Combination instrument - tachometer

Describes the tachometer display for engine speed and the red marking for excess speed range.

Combination instrument - control lamps

Explains the meaning of various indicator lamps (flasher, neutral, warning lamps).

Combination instrument - speed display

Explains the speed display in km/h or mph.

Setting kilometers or miles

Guides on how to change the unit between kilometers and miles for ODO value.

Setting the clock

Provides steps to set the clock on the combination instrument.

Combination instrument - setting/resetting TRIP 1 display

Details the tripmaster TRIP1 operation and how to reset it to 0.0.

Combination instrument - setting/resetting TRIP 2 display

Explains the tripmaster TRIP2 operation and how to reset it to 0.0.

Combination instrument - coolant temperature indicator

Explains the coolant temperature indicator using bars and warning lamp status.

Opening filler cap

Provides instructions on how to open the fuel filler cap using the ignition key.

Closing filler cap

Details the procedure for closing the fuel filler cap using the ignition key.

Fuel taps

Locates fuel taps under the tank and explains their states: closed and open.

Seat lock

Explains how to lock the seat using the ignition key.

Tool set

Locates the tool set in the storage compartment under the seat.

Shift lever

Shows the location of the shift lever on the engine and illustrates gear positions.

Foot brake pedal

Locates the foot brake pedal and its function for the rear brake.

Side stand

Explains the side stand and its coupling with the safety electric starter system.

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION

Advice on first use

Provides warnings and advice for initial operation, including safety and riding practices.

Running in the engine

Details the running-in phase, specifying maximum engine speed limits for different mileage intervals.

Loading the vehicle

Offers warnings and guidelines for loading the vehicle, including weight limits and handling.

RIDING INSTRUCTIONS

Checks before putting into operation

Lists essential checks to perform on the motorcycle before riding for safety and proper function.

Starting

Provides crucial safety warnings about exhaust gases and battery usage during starting.

Starting up

Guides on engaging the clutch, first gear, and throttle for initial vehicle movement.

Shifting, riding

Offers advice on gear shifting, riding techniques, and safety precautions while riding.

Stopping, parking

Provides safety instructions for stopping the vehicle, parking, and securing it.

Refueling

Details safety precautions and procedures for refueling, including fire and poisoning hazards.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Jacking up front of motorcycle

Provides instructions and safety notes for safely lifting the front of the motorcycle.

Jacking up rear of motorcycle

Details the procedure and safety precautions for lifting the rear of the motorcycle.

Take the rear from the work stand.

Instructions for safely removing the motorcycle from the rear work stand.

Fork/shock absorber

Overview of fork and shock absorber adjustment options for adapting chassis to riding style and payload.

Adjusting compression damping of fork (690 SUPERMOTO R)

Guides on adjusting the fork's compression damping for improved suspension behavior.

Adjusting rebound damping of fork

Explains how to adjust the fork's rebound damping for optimal suspension response.

Compression damping of shock absorber (690 SUPERMOTO)

Details shock absorber compression damping, low- and high-speed adjustment.

Adjusting the low-speed compression damping of the shock absorber (690 SUPERMOTO R)

Provides instructions for adjusting the low-speed compression damping of the rear shock absorber.

Adjusting high-speed compression damping of the shock absorber (690 SUPERMOTO R)

Guides on adjusting the high-speed compression damping of the rear shock absorber.

Adjusting rebound damping of the shock absorber

Explains how to adjust the rebound damping of the shock absorber for ride comfort.

Bleeding fork legs

Details the procedure for bleeding the fork legs to release excess pressure.

Cleaning the chain

Provides steps and precautions for cleaning the motorcycle chain effectively and safely.

Checking the chain tension

Explains the importance and method of checking the chain tension to prevent damage.

Adjusting chain tension

Guides on adjusting the chain tension correctly to ensure proper power transmission and safety.

Checking rear sprocket / engine sprocket for wear

Details how to check the rear and engine sprockets for wear and when to replace them.

Checking chain wear

Provides a method to measure chain wear and determine if replacement is needed.

Checking brake discs

Explains how to check brake disc thickness and wear limits for safe braking.

Adjusting basic position of handbrake lever

Guides on adjusting the handbrake lever for optimal reach and comfort.

Checking front brake fluid level

Details how to check the front brake fluid level and warnings about low levels.

Topping up the front brake fluid

Provides instructions for topping up the front brake fluid, with safety warnings.

Brake linings

Discusses brake linings, their testing, and the risks of using non-approved parts.

Checking the front brake linings

Explains how to check the front brake linings for wear and the consequences of not replacing them.

Checking free play of foot brake lever

Details how to check and adjust the free play of the foot brake lever for proper function.

Checking rear brake fluid level

Guides on checking the rear brake fluid level and warnings about low fluid.

Checking rear brake linings

Explains how to check the rear brake linings for wear and the consequences of not replacing them.

Removing front wheel

Provides step-by-step instructions for safely removing the front wheel of the motorcycle.

Fitting front wheel

Details the procedure for correctly installing the front wheel onto the motorcycle.

Removing rear wheel

Provides instructions for safely removing the rear wheel of the motorcycle.

Fitting rear wheel

Details the procedure for correctly installing the rear wheel onto the motorcycle.

Checking the rear hub rubber dampers

Explains how to check rear hub rubber dampers for wear and damage.

Tire condition checking

Guides on inspecting tire condition, including cuts, damage, and tread depth.

Checking spoke tension (690 SUPERMOTO)

Details how to check spoke tension for wheel balance and integrity.

Removing the seat

Provides instructions for removing the motorcycle seat using the ignition key.

Mounting the seat

Details the procedure for correctly reattaching the motorcycle seat.

Reinstalling the fuel tank

Guides on how to correctly reinstall the fuel tank after maintenance or inspection.

Positioning the fuel tank

Details the final steps for positioning the fuel tank and securing it.

Removing the battery

Provides step-by-step instructions and safety warnings for removing the motorcycle battery.

Installing the battery

Details the procedure for correctly installing the motorcycle battery with safety precautions.

Recharging the battery

Guides on how to safely recharge the motorcycle battery and environmental considerations.

Changing the main fuse

Provides instructions for changing the main fuse and warnings about electrical system overload.

Changing fuses of individual power consumers

Details how to change fuses for various power consumers and identifies fuse box location.

Removing headlight mask with headlight

Guides on how to remove the headlight mask and headlight assembly.

Changing headlight bulb

Provides instructions for replacing the headlight bulb, including safety notes.

Changing the parking lamp

Details the procedure for replacing the parking light bulb.

Changing flasher bulb

Provides instructions for replacing the motorcycle's flasher bulbs.

Checking headlamp setting

Guides on how to check the motorcycle's headlight aim against a wall.

Adjusting the headlight range

Provides instructions for adjusting the headlight beam range for optimal visibility.

Cooling system

Explains the cooling system's operation, including water pump, radiator cap, and compensating tank.

Checking antifreeze and coolant level

Details how to check coolant antifreeze concentration and fluid level in the compensating tank.

Draining coolant

Provides instructions for safely draining the motorcycle's cooling system.

Filling/bleeding the cooling system

Details the procedure for filling and bleeding the cooling system to ensure proper circulation.

Adjusting basic position of clutch lever

Guides on adjusting the clutch lever position for rider comfort and control.

Checking/correcting fluid level of hydraulic clutch

Explains how to check and correct the hydraulic clutch fluid level.

Checking play in gas Bowden cable

Details how to check and measure the play in the gas (throttle) Bowden cable.

Adjusting play in gas Bowden cable

Provides instructions for adjusting the play in the gas Bowden cable for proper throttle response.

Adjusting the handlebar angle

Guides on adjusting the handlebar angle for optimal riding position and comfort.

Checking engine oil level

Details how to check the engine oil level when the engine is at operating temperature.

Draining engine oil

Provides instructions for safely draining the engine oil from the motorcycle.

Removing the oil filter

Details the procedure for removing the motorcycle's oil filter.

Mounting oil filter

Guides on correctly installing the new oil filter and its cover.

Cleaning oil screens

Provides instructions for cleaning the oil screens to ensure proper oil flow.

Filling up with engine oil

Details the procedure for filling the engine with the correct type and amount of oil.

Topping up engine oil

Guides on how to top up the engine oil level if it is below the specified mark.

CLEANING

Cleaning motorcycle

Provides instructions and precautions for cleaning the motorcycle safely and effectively.

CONSERVATION FOR WINTER OPERATION

Conservation for winter operation

Offers guidance on preparing the motorcycle for winter storage to prevent damage.

STORAGE

Storage

Provides actions to take before storing the motorcycle for a longer period.

Putting into operation after storage

Details the steps required to safely put the motorcycle back into operation after storage.

SUBSTANCES

Super unleaded (ROZ 95 / RON 95 / PON 91)

Specifies the required fuel type for the motorcycle according to DIN EN 228 standards.

Brake fluid DOT 5.1

Specifies the recommended brake fluid type and supplier, advising compliance with standards.

Hydraulic fluid (15)

Specifies the required hydraulic fluid type and supplier for the clutch system.

Engine oil (SAE 10W/60)

Details the required engine oil type, viscosity, and standards for motorcycle lubrication.

Fork oil (SAE 5)

Specifies the recommended fork oil type and viscosity for the front suspension.

AUXILIARY SUBSTANCES

Chain cleaner

Recommends specific chain cleaner products for motorcycle maintenance.

Motorcycle cleaner

Recommends specific motorcycle cleaner products for washing the vehicle.

Contact spray

Recommends specific contact spray for electrical contacts to prevent issues.

STANDARDS

JASO T903 MA

Explains the JASO T903 MA standard for 4-stroke motorcycle engine oils.

SAE

Describes SAE viscosity classes for oils and their meaning.

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