ENGINE
EA330-E4, WSM
1-S59
(5) Cylinder Liner
Cylinder Liner I.D.
1. Visually check the cylinder liner I.D. for vertical scratches.
2. Measure the six points as shown in the figure with a cylinder
gauge to find out the maximum wear. Generally, position (1) in
the (a) direction (at approx. 10 mm (0.39 in.) from the top) shows
the maximum wear. Since position (3) at the lower part of the
liner shown the minimum wear, find this difference.
3. If the measurement exceeds the allowable limit, replace the
cylinder liner.
9Y1211018ENS0104US0
Replacing Cylinder Liner
(When removing)
1. Pull out the liner with a wet liner puller (Code No. 07916-30012).
(When installing)
2. Clean the fitting surface of liner and cylinder block and apply
engine oil to the wall of cylinder liner bore, and apply grease to
the O-ring.
3. Press-fit the cylinder liner into the cylinder block.
4. After press-fitting the liner, check the projection of cylinder liner.
9Y1211018ENS0105US0
Projection of Cylinder Liner
1. Apply straight edge to the flange portion of cylinder liner, and
measure the gap "A" between the cylinder block and the
straight edge with a feeler gauge.
2. If the measurement is not within the factory specifications,
check the press-fit condition.
9Y1211018ENS0106US0
Cylinder liner I.D.
Factory specification
75.000 to 75.019 mm
2.9528 to 2.9535 in.
Allowable limit
+0.25 mm
+0.0098 in.
(1) Top
(2) Middle
(3) Bottom (Skirt)
(a) Right-angle to the Piston Pin
(b) Parallel to the Piston Pin
Projection of cylinder
liner
Factory specification
0.030 to 0.13 mm
0.0012 to 0.0051 in.
(1) Cylinder Block
(2) Cylinder Liner
A: Gap
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