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LEGRAND KEOR T - User Manual

LEGRAND KEOR T
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KEOR T
Installation Manual
LE07544AA
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LEGRAND KEOR T Specifications

General IconGeneral
BrandLEGRAND
ModelKEOR T
CategoryUPS
LanguageEnglish

Summary

Important Notices and Disclaimers

Manual Reading and Consultation

Instructions to read the manual fully before operating the equipment for safety and correct usage.

Manual Storage and Access

Advice to store the manual in the UPS front cover for easy access and reference.

Manual Reproduction Rights

Copyright notice regarding manual reproduction, adaptation, or translation.

Manufacturers Update Rights

Manufacturer's right to change technical specifications and design without prior notice.

Online Resources for Manuals

Instruction to visit the website for the latest manual releases and translations.

CE Compliance Statement

Information about CE marking compliance with EN standards.

Safety Symbols and Abbreviations

Symbols Used in the Manual

Explains symbols used in the manual indicating importance, electric shock risk, and injury risk.

Abbreviations Used in the Guide

Lists and defines abbreviations used throughout the guide for technical terms and functions.

Critical Installation Warnings

General Installation Safety

General warning section highlighting critical safety information before installation.

Pre-Connection Manual Consultation

Crucial instruction to consult the installation manual before making any connections.

Leakage Current Hazard

Warning about high leakage current and the need to connect protective earth.

Backfeed Voltage Risk

Warning about the risk of backfeed voltage and the need to isolate the UPS before working.

Capacitor Discharge Wait Time

Safety instruction to wait for capacitor discharge before servicing to prevent electrical shock.

Battery Circuit Breaker Safety

Warning regarding battery circuit breaker usage and fuse replacement procedures.

Foreword and Manual Scope

Product Overview

Introduces the KEOR T UPS product, its design philosophy, and key features for high availability and performance.

Manual Purpose and Audience

Defines the manual's purpose, target audience, and scope, excluding maintenance details.

User Responsibilities and Document Usage

Equipment Usage and Configuration Limits

Specifies that only manufacturer-approved configurations and uses are allowed for the equipment.

Compliance with Local Regulations

Emphasizes user's responsibility to adhere to local laws and regulations during equipment operation.

Manual Retention and Updates

Instruction to retain the manual throughout the equipment's life cycle and obtain replacements if damaged.

Information Exchange and Notification

Guidance on referring to rating plate data and notifying manufacturer of equipment sale.

Warranty Information

General Warranty Terms

Defines warranty coverage by Legrand, including repairs for component, manufacturing, or installation issues.

Out-of-Warranty Conditions

Lists conditions under which the warranty is void, including improper installation, misuse, and unauthorized modifications.

Safety Guidelines and PPE

UPS Label Symbols Explained

Explains safety symbols found on the UPS labels, such as Protective Earth, Protective Bonding, and High Voltage warnings.

Required Personal Protective Gear

Details essential personal protective equipment (PPE) required for installation and maintenance due to electrical risks.

UPS Installation and Handling Precautions

Summary of Protective Gear

Lists specific PPE requirements: safety footwear, rubber gloves, protective gear, and glasses.

Key UPS Installation Notices

Crucial instructions for UPS installation, transportation, placement, grounding, environmental conditions, and connections.

Battery Safety and Emergency Response

Battery Handling and Disposal

Critical safety information regarding battery installation, handling, disposal, and precautions against shock and fire.

Emergency Intervention Guidelines

General information on first aid and fire prevention measures for UPS emergencies.

Transportation and Placement Requirements

UPS Transportation Guidelines

Guidelines for safely transporting the UPS, emphasizing vertical positioning, proper handling, and packaging.

UPS Installation Site Selection

Requirements for installing the UPS in a suitable location, including access, environment, ventilation, and avoiding heat sources.

Storage and Electrical Setup

UPS and Battery Storage Conditions

Instructions for storing the UPS, including temperature, humidity, and periodic battery charging requirements.

Electrical Installation Requirements

Details electrical requirements for installation, including compliance with regulations and dual input considerations.

Installation and Model Details

Initial Installation Checks

General instructions for checking the UPS upon delivery and ensuring all components are present before installation.

UPS Model Specifications

Provides a detailed list of UPS models, their dimensions, net weight, and internal battery configurations.

UPS Unpacking and Accessories

Available UPS Accessories

Lists available accessories for the KEOR T UPS, such as battery drawer kits and cable kits.

UPS Model Naming Convention

Explains the naming convention used for KEOR T UPS models, including height and battery configuration details.

UPS Unpacking Procedure

Step-by-step guide on how to safely unpack the UPS unit and prepare it for installation.

UPS Installation Procedures

Authorized Installation Personnel

Emphasizes that installation and commissioning must be performed by authorized personnel only.

Condensation Prevention

Advises waiting for two hours before powering the UPS if it has been moved from a cold to a warm environment to prevent condensation.

Voltage Surge Protection

Recommends protection against voltage surges using suitable devices, limiting surges to 2kV.

Neutral Connection Guidelines

Instructions regarding neutral connection to protective ground and the use of isolation transformers if needed.

UPS Power Connections (Single Systems)

Circuit Breaker Safety Check

Critical safety step to ensure all circuit breakers are OFF before beginning power connections.

Terminal Access and Cable Routing

Describes accessing terminals and routing cables through the UPS unit for power connections.

Circuit Breakers for 10-30 kVA UPS

10-30 kVA Circuit Breaker Layout

Diagram illustrating the circuit breaker layout for 10-30kVA 3-phase input/output UPS units.

Component Identification

Identifies key circuit breakers and fuses (Q1, Q2, Q3, Q4, F5, Q6) by their function.

Common Supply Connections (10-30 kVA)

Diagram for Common Supply

Diagram showing terminal connections for common mains and auxiliary supply when connected together.

Key Terminal Designations

Identifies main supply, output, and external battery terminals.

Separate Supply Connections (10-30 kVA)

Diagram for Separate Supplies

Diagram showing terminal connections for separate mains and auxiliary supply inputs.

Key Terminal Designations

Identifies main supply, auxiliary supply, and external battery terminals.

Circuit Breakers for 40-60 kVA UPS

40-60 kVA Circuit Breaker Layout

Diagram showing the circuit breaker layout for 40-60kVA 3-phase input/output UPS units.

Component Identification

Identifies key circuit breakers and fuses (Q1, Q2, Q3, Q4, F5, Q6) by their function.

Common Supply Connections (40-60 kVA)

Diagram for Common Supply

Diagram showing terminal connections for common mains and auxiliary supply when connected together.

Key Terminal Designations

Identifies main supply, output, and external battery terminals.

Separate Supply Connections (40-60 kVA)

Diagram for Separate Supplies

Diagram showing terminal connections for separate mains and auxiliary supply inputs.

Key Terminal Designations

Identifies main supply, auxiliary supply, and external battery terminals.

Grounding and Mains Input

UPS Earth Connection Procedure

Instructions for properly grounding the UPS device for safe and reliable operation.

Mains Supply Connection Guidance

Guidance for connecting the main power supply to the rectifier, emphasizing professional installation.

Auxiliary Supply and Bypass

Auxiliary Input Panel Connection

Recommendation to add a 3-pole MCCB to the distribution panel for UPS auxiliary input.

Voltage Backfeed Warning Labels

Requirement to affix warning labels regarding voltage backfeed risk on input isolators.

Battery Connection Procedures and Warnings

Critical Battery Connection Safety

Severe warning about lethal DC voltage present during external battery connections.

Internal Battery Connection Steps

Specific instructions for connecting internal batteries, noting missing terminals and pre-transport unconnected cables.

Battery Wiring Diagram (10-30 kVA, 1 x60 pcs)

Diagram for 1 x60 Battery String

Provides a wiring diagram for 10-30kVA UPS with one string of 60 batteries (7-9Ah each).

Side View Terminal Layouts

Shows the battery terminal layout on the left and right sides of the UPS or battery cabinet.

Battery Wiring Diagram (10-30 kVA, 2 x60 pcs)

Diagram for 2 x60 Battery Strings

Provides a wiring diagram for 10-30kVA UPS with two strings of 60 batteries (7-9Ah each).

Side View Terminal Layouts

Shows battery terminal layout on the left and right sides.

Battery Wiring Diagram (40-60 kVA, 2 x60 pcs)

Diagram for 2 x60 Battery Strings

Wiring diagram for 40-60kVA UPS with two strings of 60 batteries (7-9Ah each).

Side View Terminal Layouts

Displays battery terminal configuration on the left and right sides.

Battery Wiring Diagram (40-60 kVA, 3 x60 pcs)

Diagram for 3 x60 Battery Strings

Wiring diagram for 40-60kVA UPS with three strings of 60 batteries (7-9Ah each).

Side View Terminal Layouts

Shows battery terminal layout on the left and right sides.

External Battery Cabinet Connections

Responsibility for External Cabinets

States installer's responsibility to check electrical compatibility and protection for non-manufacturer supplied cabinets.

External Battery Connection Steps

Specifies connecting grounds, strings, neutral, temperature sensor, and breaker feedback for external batteries.

UPS Output Connection and Load Management

Battery Polarity and Breaker Check

Crucial reminder to double-check battery polarity and ensure breakers are OFF before output connections.

Output Terminal Connection Guide

Specific instructions for connecting phase and neutral cables to the output terminals.

Load Circuit Protection

Recommends using separate circuit breakers for each load for short circuit protection and operational continuity.

External Maintenance Bypass Setup

External Bypass Connection Procedure

Instructions for connecting an external maintenance bypass using auxiliary contacts.

UPS Communication Interfaces Overview

Introduction to UPS Communication

Introduces the communication capabilities of the UPS for networking and device integration.

List of Communication Interfaces

Lists standard and optional communication interfaces available for the UPS, such as RS232, RS485, Modbus, etc.

Warning on Connector Usage

Critical warning against connecting RS232 or external SNMP to wrong ports, which can cause damage and void warranty.

Serial (RS232) Communication Details

RS232 Communication Standard

Details the standard serial communication feature of the UPS using an RS232 interface.

RS232 Connector Pinout

Specifies the DSUB-9 male connector and its pin layout for RS232 communication on the UPS.

SNMP Monitoring Information

Details information available for monitoring via SNMP, including battery status and UPS operating parameters.

Internal SNMP Communication Configuration

Internal SNMP Card Installation

Explains the installation and configuration of an internal SNMP card for network monitoring.

SNMP and RS485;RS232 Jumper Settings

Instructions for configuring jumpers (J2-J3) for internal SNMP or RS232/RS485 communication.

Emergency Switching and Generator Control

ESD and Generator Connection Guide

Describes how to connect the UPS for remote emergency shutdown (ESD) and generator start control.

Digital Input Voltage and Polarity

Specifies the voltage requirement (5VDC) and emphasizes correct polarity for digital inputs.

Dry Contact Relay Functions

Dry Contact Sockets Overview

Describes the four dry contact sockets available for alarm signaling and their programmability.

Relay Contact Voltage;Current Limits

Specifies the maximum voltage and current limits for applying to the relay contacts.

Default Relay Function Assignments

Lists the default functions assigned to each of the four relays.

RS485 Communication Setup

RS485 and Modbus Protocol Use

Explains the use of RS485 with MODBUS protocol for industrial automation and BMS integration.

RS485 Differential Line Pins

Describes the three pins of the RS485 differential line: A, B, and Middle Pin.

Modbus Bus Termination Jumper

Instructions for configuring the Modbus end jumper (J4) for bus termination.

Appendix 1: UPS Technical Specifications

UPS Model and Power Ratings

Lists the different tower models of the UPS, specifying phase configuration and power ratings.

Rectifier Input Specifications

Details the technical specifications related to the rectifier input, including voltage and frequency ranges.

Bypass Input Specifications

Provides technical specifications for the bypass input, such as nominal voltage and frequency tolerance.

Output Specifications

Lists technical specifications for the UPS output, including voltage, frequency, THD, and crest factor.

Battery and Protection Details

Specifies the battery type and string configuration, and outlines protection features.

Appendix 1: Environmental and Standards

Communication and Environmental Specs

Lists communication interfaces and environmental operating parameters, including temperature, humidity, and altitude limits.

Physical Dimensions and Standards

Details physical dimensions, weight, and lists safety, EMC, performance, and design standards the UPS complies with.

Appendix 2: Modbus Data Mapping

Modbus Register Address List

Provides a detailed list of Modbus registers, their addresses, coefficients, and data definitions for reading UPS data.

Modbus Read;Write Functions

Explains how to read UPS data and send commands using Modbus functions.

Appendix 2: Interpreting UPS Status via Modbus

Reading UPS Status via Address 127

Explains how to obtain UPS status information using address 127 and converting the decimal value to binary.

Example Status Interpretation

Provides an example of receiving a decimal value from address 127 and interpreting its binary representation for status.

Appendix 3: UPS Components and Block Diagram

Description of UPS Components

Lists and defines key UPS components like circuit breakers, contactors, and terminals.

Function of Key UPS Subsystems

Explains the functions of the bypass thyristors, rectifier, inverter, and battery subsystems.

Block Diagram: Separate Rectifier;Bypass Inputs

Diagram for Separate Input Configuration

Title indicating the block diagram illustrates separate rectifier and bypass input configurations.

Identification of Main Inputs;Outputs

Identifies the auxiliary mains supply, common mains supply, and output terminals in the diagram.

Block Diagram: Common Rectifier;Bypass Inputs

Diagram for Common Input Configuration

Title indicating the block diagram illustrates common rectifier and bypass input configurations.

Identification of Main Inputs;Outputs

Identifies the common mains supply and output terminals in the diagram.

Manufacturer Contact Information

World Headquarters Address

Provides the address for Legrand's World Headquarters and International Department.

Installer Stamp Placeholder

Placeholder for installer's stamp and details.

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