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Lennox 16ACX Series

Lennox 16ACX Series
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Page 1
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
IMPORTANT
This unit must be matched with an indoor coil as
specied in Lennox Product Specication bulletin. Coils
previously charged with HCFC-22 must be ushed.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
WARNING
Electric Shock Hazard. Can cause injury or
death. Unit must be properly grounded in
accordance with national and local codes.
Line voltage is present at all components
when unit is not in operation on units with
single-pole contactors. Disconnect all remote
electric power supplies before opening
access panel. Unit may have multiple power
supplies.
16ACX
Table of Contents
Installation Clearances ...................................................2
Model Number Identication ...........................................2
Dimensions .....................................................................3
Specications .................................................................4
Typical Unit Parts Arrangement ...................................... 5
Operating Gauge Set and Service Valves ......................5
Unit Placement ..............................................................7
Removing and Installing Louvered Panels .....................8
New or Replacement Line Set ........................................9
Brazing Connections ................................................... 11
Flushing Line Set and Indoor Coil ................................14
Installing Indoor Metering Device .................................15
Leak Test Line Set and Indoor Coil ..............................16
Evacuating Line Set and Indoor Coil ...........................17
Electrical .......................................................................18
System Operation .......................................................20
Maintenance ...............................................................20
Servicing Units Void of Charge ...................................21
Start-Up ......................................................................22
Service Literature
UNIT INFORMATION
Corp. 1916-L9
October 3, 2019
16ACX (HFC-410A) SERIES OUTDOOR UNITS
General Information
These instructions are intended as a general guide and do
not supersede national or local codes in any way. Consult
authorities having jurisdiction before installation.
The Merit® 16ACX model is designed for use with HFC-
410A refrigerant only. This unit must be installed with
an approved indoor air handler or coil. See the Lennox
16ACX Product Specication bulletin (EHB) for approved
indoor component matchups.
This outdoor unit is designed for use in systems that use
the following refrigerant metering device:
Check / thermal expansion valve (CTXV)
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Lennox 16ACX Series Specifications

General IconGeneral
StagesSingle-stage
RefrigerantR-410A
Cooling Capacity1.5 to 5 tons
EfficiencyUp to 17 SEER
HSPF9.50
Heating Capacity1.5 to 5 tons
Warranty10-Year Limited Warranty on compressor

Summary

General Information

Installation Clearances

Model Number Identification

Dimensions

Specifications

Typical Unit Parts Arrangement

Operating Gauge Set and Service Valves

TORQUE REQUIREMENTS

Specifies recommended torque values for various fasteners used in unit servicing.

USING MANIFOLD GAUGE SET

Guidance on selecting and using manifold gauge sets suitable for HFC-410A systems.

OPERATING SERVICE VALVES

Explains the function of liquid and vapor line service valves for system maintenance.

SERVICE VALVES ANGLE AND BALL

Operating Angle Type Service Valve

Step-by-step instructions for operating angle type service valves for system access.

Operating Ball Type Service Valve

Step-by-step instructions for operating ball type service valves for system access.

To Access Service Port

Procedure for safely accessing the service port, including cap removal and gauge connection.

Reinstall Stem Cap

Instructions for correctly reinstalling stem caps after service, including torque specifications.

Unit Placement

POSITIONING CONSIDERATIONS

Factors to consider when positioning the unit, including sound ordinances and window placement.

PLACING UNIT ON SLAB

Guidelines for placing the unit on a slab, ensuring proper drainage and slope tolerance.

ROOF MOUNTING

Removing and Installing Louvered Panels

New or Replacement Line Set

REFRIGERANT LINE SET

Details on field refrigerant piping, types of Lennox line sets, and field-fabricated options.

MATCHING WITH NEW OR EXISTING INDOOR COIL AND LINE SET

Guidance on compatibility between the outdoor unit and indoor coils/line sets, especially regarding metering devices.

LINE SET ISOLATION

LINE SET INSTALLATION

REFRIGERANT LINE SET - TRANSITION FROM VERTICAL TO HORIZONTAL

Methods for isolating vertical refrigerant lines transitioning to a horizontal run.

REFRIGERANT LINE SET - INSTALLING VERTICAL RUNS (NEW CONSTRUCTION SHOWN)

Techniques for properly installing and insulating vertical refrigerant line runs.

REFRIGERANT LINE SET - INSTALLING HORIZONTAL RUNS

Guidance on properly supporting and isolating horizontal refrigerant line runs.

Brazing Connections

IMPORTANT (Cooling the joint)

Allow braze joint to cool before removing wet rag; temperatures above 250°F damage valve seals.

IMPORTANT (Brazing alloys)

Specifies recommended silver alloy brazing rod percentages for different metal combinations.

WARNING (FireExplosion)

Warning about fire and explosion hazards associated with using oxygen with refrigeration lines.

Brazing Procedures

1 CUT AND DEBUR

Instructions for cutting and deburring refrigerant line ends to ensure a proper connection.

2 CAP AND CORE REMOVAL

Procedure for safely removing service port caps and valve cores before brazing.

3 ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND SUCTION VAPOR LINE SERVICE VALVES

Detailed steps for connecting manifold gauges and using nitrogen for brazing.

Brazing Procedures (Continued)

4 WRAP SERVICE VALVES

Instructions for wrapping service valves and tube stubs with water-saturated cloths during brazing.

5 FLOW NITROGEN

Procedure for flowing nitrogen through the system during brazing to prevent oxidation.

6 BRAZE LINE SET

Steps for brazing the line set, including wrapping valves and cooling the joint.

7 PREPARATION FOR NEXT STEP

Final steps after brazing, including disconnecting gauges and removing cloths.

Flushing Line Set and Indoor Coil

1 A TYPICAL EXISTING FIXED ORIFICE REMOVAL PROCEDURE (UNCASED OR COIL SHOWN)

Steps for removing a fixed orifice metering device from an existing indoor coil.

1 B TYPICAL EXISTING EXPANSION VALVE REMOVAL PROCEDURE (UNCASED COIL SHOWN)

Steps for removing an expansion valve metering device from an existing indoor coil.

2 CONNECT GAUGES AND EQUIPMENT FOR FLUSHING PROCEDURE

How to connect gauges and equipment for the refrigerant flushing procedure.

3 FLUSHING LINE SET

Procedure for flushing the line set and indoor unit coil using HCFC-22 refrigerant.

Installing Indoor Metering Device

INDOOR EXPANSION VALVE INSTALLATION

Step-by-step guide for installing the expansion valve unit, internal or external to the coil.

EQUALIZER LINE INSTALLATION

Procedure for installing the equalizer line connection on the vapor line.

SENSING BULB INSTALLATION

Guidance on proper orientation and installation of the sensing bulb for the expansion valve.

Leak Test Line Set and Indoor Coil

1 CONNECT GAUGE SET

Steps for connecting the HFC-410A manifold gauge set to the system for leak testing.

2 TEST FOR LEAKS

Detailed procedure for pressurizing the system with refrigerant/nitrogen and checking for leaks.

Evacuating Line Set and Indoor Coil

1 CONNECT GAUGE SET

Connecting the manifold gauge set, micron gauge, and vacuum pump for evacuation.

2 EVACUATE THE SYSTEM

Steps for evacuating the system to the required micron level and verifying leak integrity.

SIZE CIRCUIT AND INSTALL SERVICE DISCONNECT SWITCH

Electrical

24 VAC TRANSFORMER

Specifies the transformer requirements for low-voltage control power in the system.

INSTALL THERMOSTAT

Recommendations for thermostat installation location and orientation for accurate readings.

Typical Wiring Diagram

WARNING- ELECTRIC SHOCK HAZARD, CAN CAUSE INJURY OR DEATH. UNIT MUST BE GROUNDED IN ACCORDANCE WITH NATIONAL AND LOCAL CODES.

Critical safety warning about electrical shock hazard and the necessity of proper grounding.

System Operation

UNIT COMPONENTS

Details the function of key unit components such as the internal vacuum protector and filter drier.

Liquid line Filter Drier

Description of the filter drier's role in system cleanliness and the requirements for replacement.

Low Pressure Switch (S87)

Explanation of the auto-reset low pressure switch function and its operating parameters.

High Pressure Switch (S4)

Details the auto-reset high pressure switch function and its trip pressure settings.

Crankcase Heater (HR1) and Thermostat Switch (S40)

Explains the function of the crankcase heater and its control via the thermostat switch.

Thermal Protection Switch (S173) - Compressor Mounted

Description of the compressor-mounted thermal switch that prevents overheating.

Maintenance

DEALER

Lists maintenance checks to be performed by a qualified installer or service agency.

Outdoor Unit

Tasks for maintaining the outdoor unit, including cleaning the coil and checking wiring.

Outdoor Coil

Specific care instructions for the outdoor coil, especially in corrosive environments like coastal areas.

Indoor Unit Maintenance

Indoor Unit (Evaporator Coil)

Maintenance tasks for the indoor unit, covering filters, motors, and coils.

Disposable Filter

Guidance on replacing disposable air filters with the correct type and size.

Reusable Filter

Instructions for cleaning and maintaining reusable foam air filters.

Electronic Air Cleaner

Information for systems equipped with an electronic air cleaner for particle removal.

Indoor Unit (Condensate)

Details on the indoor unit's evaporator coil, drain pan, and condensate line maintenance.

Thermostat Operation

Directs users to the thermostat homeowner manual for operating instructions.

Preservice Check

Checks to perform before calling for service, including thermostat settings and fuses.

HOMEOWNER MAINTENANCE

Outdoor Coil Cleaning

Homeowner guidance on outdoor coil cleaning and keeping the unit free of obstructions.

Routine Maintenance (Homeowner)

General advice on maintaining peak system performance through regular upkeep.

Air Filter (Homeowner)

Instructions for locating, checking, cleaning, or replacing the system's air filter.

Servicing Units Void of Charge

Start-Up

Start-Up and Performance Checklist

A checklist to verify proper installation and system performance before final operation.

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